2AD-FTV INTAKE / EXHAUST TORQUE SPECIFICATIONS

Table 1. INTAKE MANIFOLD

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt x Intake manifold

9.0 N*m

92 kgf*cm

80 in.*lbf

Intake manifold x Cylinder head sub-assembly

23 N*m

235 kgf*cm

17 ft.*lbf

No. 2 intake manifold x Intake manifold

24 N*m

245 kgf*cm

18 ft.*lbf

Engine cover bracket x Intake manifold

20 N*m

204 kgf*cm

15 ft.*lbf

Gas filter bracket x Intake manifold

8.8 N*m

90 kgf*cm

78 in.*lbf

Engine oil level dipstick guide x Intake manifold and Cylinder block sub-assembly

24 N*m

245 kgf*cm

18 ft.*lbf
Table 2. EXHAUST MANIFOLD W/ TURBOCHARGER

Part Tightened

N*m

kgf*cm

ft.*lbf

in.*lbf

Stud bolt (32 mm (1.26 in.)) x Turbocharger sub-assembly

10 N*m

102 kgf*cm

7 ft.*lbf

Stud bolt (43 mm (1.69 in.)) x Turbocharger sub-assembly

20 N*m

204 kgf*cm

15 ft.*lbf

Stud bolt (24.5 mm (0.965 in.)) x Turbocharger sub-assembly

5.0 N*m

51 kgf*cm

44 in.*lbf

Stud bolt (47 mm (1.85 in.)) x Turbocharger sub-assembly

8.0 N*m

82 kgf*cm

71 in.*lbf

Stud bolt x Exhaust manifold

20 N*m

204 kgf*cm

15 ft.*lbf

Turbocharger sub-assembly x Exhaust manifold

60 N*m

612 kgf*cm

44 ft.*lbf

Turbocharger stay x Turbocharger sub-assembly and Cylinder head sub-assembly

36 N*m

367 kgf*cm

27 ft.*lbf

Exhaust manifold x Cylinder head sub-assembly

47 N*m

479 kgf*cm

35 ft.*lbf

No. 2 turbo oil pipe x Turbocharger sub-assembly and Cylinder block sub-assembly

35 N*m

357 kgf*cm

26 ft.*lbf

No. 5 water by-pass pipe x Turbocharger sub-assembly and Cylinder head sub-assembly

28 N*m

286 kgf*cm

21 ft.*lbf

No. 1 turbo insulator x Turbocharger sub-assembly

20.5 N*m

209 kgf*cm

15 ft.*lbf

Turbo oil outlet pipe x Turbocharger sub-assembly and Cylinder block sub-assembly

11 N*m

112 kgf*cm

8 ft.*lbf
Table 3. INTERCOOLER

Part Tightened

N*m

kgf*cm

ft.*lbf

Lower radiator support x Intercooler assembly

11 N*m

112 kgf*cm

8 ft.*lbf

Intercooler assembly x Radiator assembly

11 N*m

112 kgf*cm

8 ft.*lbf
Table 4. EXHAUST PIPE

Part Tightened

N*m

kgf*cm

ft.*lbf

Front exhaust pipe assembly x Exhaust manifold converter sub-assembly

43 N*m

438 kgf*cm

32 ft.*lbf

Tailpipe assembly x Front exhaust pipe assembly

43 N*m

438 kgf*cm

32 ft.*lbf