TURBOCHARGER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during turbocharger sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

  • Replacement of air fuel ratio sensor

  • Gas leak from exhaust system is repaired

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here for Rear Air Fuel Ratio Sensor

Click here for Rear Heated Oxygen Sensor

PROCEDURE


  1. DRAIN ENGINE OIL

    Click here

  2. DRAIN COOLANT (for Intercooler)

    Click here

  3. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

    Click here

  4. DISCONNECT NO. 1 TURBO WATER HOSE


    1. B007Y2S

      Slide the clip and disconnect the No. 1 turbo water hose from the No. 1 turbo water pipe sub-assembly.

  5. DISCONNECT NO. 2 INTERCOOLER WATER HOSE


    1. B007WRL

      Slide the clip and disconnect the No. 2 intercooler water hose from the No. 1 turbo water pipe sub-assembly.

  6. DISCONNECT INLET TURBO OIL PIPE SUB-ASSEMBLY


    1. B007X2AC01
      *1 Union Bolt

      Remove the 2 bolts and union bolt and disconnect the inlet turbo oil pipe sub-assembly from the cylinder block sub-assembly.

    2. Remove the No. 1 union bolt gasket from the union bolt.

  7. REMOVE TURBOCHARGER SUB-ASSEMBLY


    1. B007ZE5

      Disconnect the intake air control valve (air by-pass valve assembly) connector and wire harness clamp from the turbocharger sub-assembly.

    2. B00805U

      Disconnect the vacuum transmitting hose assembly from the waste gate valve actuator with bracket assembly.

    3. B007Z6U

      Remove the 4 nuts and turbocharger sub-assembly from the cylinder head sub-assembly.

    4. B007ZJF

      Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.

    5. B007XA4

      Remove the outlet No. 1 turbo oil gasket from the turbo oil inlet pipe sub-assembly.

  8. REMOVE INLET COMPRESSOR ELBOW


    1. B00800D

      Remove the 2 nuts and inlet compressor elbow from the turbocharger sub-assembly.

    2. Remove the inlet compressor gasket from the turbocharger sub-assembly.

  9. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    1. B007YKE

      Remove the bolt, 2 nuts and No. 1 turbo water pipe sub-assembly from the turbocharger sub-assembly.

    2. B007XNH

      Remove the water by-pass gasket from the turbocharger sub-assembly.

  10. REMOVE INLET TURBO OIL PIPE SUB-ASSEMBLY


    1. B00800W

      Remove the 2 nuts and inlet turbo oil pipe sub-assembly from the turbocharger sub-assembly.

    2. B007Z47

      Remove the inlet turbo oil gasket from the turbocharger sub-assembly.