OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL OIL PUMP ASSEMBLY


    1. Install the oil pump with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

  2. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.

    2. A005BTYE23
      Text in Illustration
      *1 Seal Packing

      Apply a continuous bead of seal packing (diameter 4.0 mm (0.157 in.)) as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the oil pan within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installing the oil pan.

    3. Install the No. 2 oil pan with the 10 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  3. INSTALL OIL PAN DRAIN PLUG

    Click here

  4. INSTALL CRANKSHAFT TIMING GEAR KEY

    Click here

  5. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

    Click here

  6. INSTALL NO. 2 CHAIN SUB-ASSEMBLY


    1. Temporarily install the crankshaft pulley bolt.

    2. A005ETY

      Turn the crankshaft counterclockwise to position the timing gear key at the 9 o'clock position.

    3. Turn the drive shaft so that the cutout faces the 12 o'clock position.

    4. A005A24E02
      Text in Illustration
      *1 Front
      *2 Mark Plate (Yellow)
      *3 Timing Mark
      *4 Oil Pump Drive Gear
      *5 Oil Pump Drive Shaft Gear

      Align the yellow mark links with the timing marks of each gear as shown in the illustration.

      Tech Tips

      Be sure to position the mark plates at the front of the engine.

    5. Install the gears onto the crankshaft and oil pump shaft with the chain on the gears.

    6. Temporarily tighten the oil pump drive shaft gear with the nut.

    7. Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    8. Temporarily tighten the crankshaft pulley with the bolt.

    9. A005DV1E01

      Using SST, install the oil pump drive shaft gear nut while holding the crankshaft pulley.

      SST
      09213-58014   ( 91551-80840 )
      09330-00021
      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    10. Remove the crankshaft pulley and bolt.

  7. INSTALL CRANKSHAFT TIMING SPROCKET


    1. Install the crankshaft timing sprocket.

  8. INSTALL NO. 1 CHAIN VIBRATION DAMPER

    Click here

  9. SET NO. 1 CYLINDER TO TDC / COMPRESSION

    Click here

  10. INSTALL CHAIN SUB-ASSEMBLY

    Click here