FRONT SIDE MEMBER CUT AND JOIN REPLACEMENT SECTIONS (LARGE AREAS)

A01O6OG


  1. REMOVAL

    Symbol Meaning
    B008JPV Remove Weld Points
    B008JQI Remove Weld Points
    B008JQJ Cut and Join Location
    A01O6RPC01
    *a 400 mm (15.75 in.) *b 50 mm (1.97 in.)

    1. Carefully cut the front side member inner so as not to damage A.

      A01O6LIC01
      *a 13 mm (0.51 in.) - -

  2. INSTALLATION

    Symbol Meaning
    B008JQK Plug Weld
    B008JQT Plug Weld
    B008JQM Butt Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Before temporarily installing the new parts, weld the front side member inner and front side member plate No.4 with the standard number of welding points.

      A01O6SZC02
      *1 FRONT SIDE MEMBER INNER *2 FRONT SIDE MEMBER PLATE NO.4

    3. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

      A01O6M8C01
      *1 FRONT SIDE MEMBER INNER *2 FRONT BUMPER ARM SUPPORT
      *3 FRONT SIDE MEMBER PLATE OUTER *4 FRONT SIDE MEMBER REINFORCEMENT NO.1

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting /coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.