INTERCOOLER REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER

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  2. DRAIN COOLANT (for Intercooler)

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  3. REMOVE NO. 1 TURBO PRESSURE SENSOR

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  4. DISCONNECT NO. 1 INTERCOOLER COOLING WATER HOSE


    1. A001US6

      Slide the clip and disconnect the No. 1 intercooler cooling water hose from the intercooler assembly.

  5. DISCONNECT NO. 4 INTERCOOLER COOLING WATER HOSE


    1. A001TXD

      Slide the clip and disconnect the No. 4 intercooler cooling water hose from the intercooler assembly.

  6. REMOVE INTERCOOLER ASSEMBLY


    1. A001UPK

      Remove the 2 bolts and 2 nuts and disconnect the intercooler assembly from the throttle body with motor assembly.

    2. A001UMB

      Slide the 2 clips and disconnect the 2 No. 1 turbo water hoses from the intercooler assembly.

    3. A001WG4

      Remove the 2 bolts and disconnect the No. 2 turbo water pipe sub-assembly from the intercooler assembly.

    4. A001Y93

      Loosen the hose clamp and remove the intercooler assembly from the air tube assembly and throttle body with motor assembly.

    5. A001VXL

      Remove the throttle body gasket from the intercooler assembly.