BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

INSTALL BRAKE BOOSTER GASKET
1. Install a new brake booster gasket to the brake booster assembly.
INSTALL BRAKE BOOSTER ASSEMBLY
1. Temporarily install the brake booster assembly to the vehicle body.
  
  Note:
  Do not apply excessive force to the brake lines or refrigerant lines.
2. Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
  
  Note:
  Fully tighten the lock nut when adjusting the brake pedal height.
3. Install the 4 nuts to secure the brake booster assembly.
  
  12.7 N*m
  
  130 kgf*cm
  
  9 ft.*lbf
  
  Note:
  Tighten the 4 nuts in the order shown in the illustration.
4. w/ Stop and Start System:
  Connect the connector to the vacuum sensor assembly.
INSTALL FRONT NO. 1 BRAKE TUBE WAY
1. Install the front No. 1 brake tube way to the vehicle body with the bolt.
  
  7.0 N*m
  
  71 kgf*cm
  
  62 in.*lbf
INSTALL NO. 3 BRAKE TUBE CLAMP
1. Engage the clamp to install a new No. 3 brake tube clamp.
CONNECT CHECK VALVE TO CONNECTOR TUBE HOSE
1. Connect the check valve to connector tube hose to the brake booster assembly and slide the clip to secure it.
INSTALL NO. 3 HEATER BRACKET SUB-ASSEMBLY (w/ Combustion Type Power Heater)
1. Install the No. 3 heater bracket sub-assembly with the nut.
  
  9.8 N*m
  
  100 kgf*cm
  
  87 in.*lbf
INSTALL HEATER PUMP ASSEMBLY (w/ Combustion Type Power Heater)

Click here
INSTALL PUSH ROD PIN

Click here
INSTALL BRAKE PEDAL RETURN SPRING

Click here
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for 1AD-FTV)
1. Connect the No. 2 steering intermediate shaft assembly to the steering column assembly.
  Click here
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

for Sedan:Click here

for Hatchback, Wagon:Click here
INSTALL BRAKE ACTUATOR ASSEMBLY

Click here
INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

Click here
INSPECT AND ADJUST BRAKE PEDAL

Click here