QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

B00837T


  1. REMOVAL

    Symbol Meaning
    B00837V Remove Weld Points
    B00835E Remove Weld Points
    B00836T Remove Weld Points
    B00837Y Cut with Disc Sander etc.
    B00839L Cut and Join Location

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B0083ADC01
      *A LH - -
      B00836E Adhesive - -

    2. A is reused.

      Tech Tips

      B indicates weld to remove for easier removal.

      B00836SC01
      *A LH - -

    3. Remove the quarter wheel house gusset front.

      B00837PC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE GUSSET FRONT - -

    4. Be careful when cutting as foamed sealing material is located near the cutting position.

      B00837CC01
      *A LH - -
      B0083A5 Foamed Sealing Material - -

    5. After removing the quarter panel inner front and roof side panel outer, remove the quarter wheel house panel outer.

      B008364C01
      *A LH - -
      *1 QUARTER PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER
      *3 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 15 mm (0.59 in.) - -
      B008357C01
      *A LH - -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B00837WC01
      *A LH - -
      B00836E Adhesive - -
      B00836KC01
      *A LH - -
      B0083AVC01
      *A LH *B PATTERN 1
      *C PATTERN 2 - -
      B008355 Laser Screw Welding - -

    7. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B00837GC01
      *A RH - -
      B00836E Adhesive - -

    8. A is reused.

      Tech Tips

      B indicates weld to remove for easier removal.

      B00837RC01
      *A RH - -

    9. Remove the quarter wheel house gusset front.

      B008387C01
      *A RH - -
      *1 QUARTER WHEEL HOUSE GUSSET FRONT - -

    10. Be careful when cutting as foamed sealing material is located near the cutting position.

      B00838KC01
      *A RH - -
      B0083A5 Foamed Sealing Material - -

    11. After removing the quarter panel inner front and roof side panel outer, remove the quarter wheel house panel outer.

      B00839YC01
      *A RH - -
      *1 QUARTER PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER
      *3 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 15 mm (0.59 in.) - -
      B00839EC01
      *A RH - -

    12. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B00839AC01
      *A RH - -
      B00836E Adhesive - -
      B00835QC01
      *A RH - -
      B00838IC01
      *A RH *B PATTERN 1
      *C PATTERN 2 - -
      B008355 Laser Screw Welding - -

  2. INSTALLATION

    Symbol Meaning
    B00838T Spot Weld
    B008397 Plug Weld
    B00836F Plug Weld
    B00834Y Plug Weld
    B00837X Fillet Weld
    B0083AI Butt Weld
    B00836D Assembly Mark

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      B00839IC01
      *A LH - -

    2. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B00837WC01
      *A LH - -
      B00836E Adhesive - -
      B00837NC01
      *A LH *B PATTERN 1
      *C PATTERN 2 - -
      *a 15 mm (0.59 in.) - -
      B008355 Laser Screw Welding - -

    3. Weld the quarter wheel house panel outer to the vehicle side.

      B00837SC01
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    4. Be careful when welding as foamed sealing material is located near the area that is cut and joined together.

      B00839JC01
      *A LH - -
      B0083A5 Foamed Sealing Material - -

    5. Weld the quarter panel inner front and roof side panel outer to the vehicle side.

      B00839VC01
      *A LH - -
      *1 QUARTER PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER

    6. Weld the quarter wheel house gusset front to the vehicle side.

      B008380C01
      *A LH - -
      *1 QUARTER WHEEL HOUSE GUSSET FRONT - -

    7. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tech Tips

      Apply enough adhesive to the panels.

      B0083ADC01
      *A LH - -
      B00836E Adhesive - -

    8. Weld the A to the vehicle side.

      B0083AUC01
      *A LH - -

    9. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      B008382C01
      *A RH - -

    10. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B00839AC01
      *A RH - -
      B00836E Adhesive - -
      B00839RC01
      *A RH *B PATTERN 1
      *C PATTERN 2 - -
      *a 15 mm (0.59 in.) - -
      B008355 Laser Screw Welding - -

    11. Weld the quarter wheel house panel outer to the vehicle side.

      B008386C01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    12. Be careful when welding as foamed sealing material is located near the area that is cut and joined together.

      B008352C01
      *A RH - -
      B0083A5 Foamed Sealing Material - -

    13. Weld the quarter panel inner front and roof side panel outer to the vehicle side.

      B00834OC01
      *A RH - -
      *1 QUARTER PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER

    14. Weld the quarter wheel house gusset front to the vehicle side.

      B00835TC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE GUSSET FRONT - -

    15. Apply adhesive (3MTM AutomixTM Panel Bonding Adhesive #8115).

      Tech Tips

      Apply enough adhesive to the panels.

      B00837GC01
      *A RH - -
      B00836E Adhesive - -

    16. Weld the A to the vehicle side.

      B00835YC01
      *A RH - -

    17. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    18. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.