MULTI-MODE MANUAL TRANSAXLE ASSEMBLY INSTALLATION

PROCEDURE

  1. INSTALL MULTI-MODE MANUAL TRANSAXLE ASSEMBLY

    1. C303178

      Check that the 2 knock pins are installed to the engine assembly before installing the multi-mode manual transaxle assembly.

    2. C304370C01
      V100135

      Clutch Spline Grease

      Apply clutch spline grease to the input shaft splines.

      Grease

      Toyota Genuine Clutch Spline Grease or equivalent

    3. Align the input shaft with the clutch disc and install the multi-mode manual transaxle assembly to the engine assembly.

    4. Install the 4 bolts.

      64 N*m

      653 kgf*cm

      47 ft.*lbf

      Note:

      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.

      • Do not forcibly pry on the multi-mode manual transaxle assembly when installing it to the engine assembly.

      • Do not apply excessive force to the multi-mode manual transaxle assembly as this will break the input shaft.

      • Make sure that the 2 knock pins fit securely into the holes when installing the multi-mode manual transaxle assembly to the engine assembly.

      • Make sure that the contact surfaces of the engine assembly and multi-mode manual transaxle assembly are flat against each other before tightening the bolts.

      • Be careful not to damage the radiator assembly when installing the multi-mode manual transaxle assembly.

    5. C303171N01

      Install the 5 bolts.

      Bolt (A)

      64 N*m

      653 kgf*cm

      47 ft.*lbf

      Bolt (B)

      39 N*m

      398 kgf*cm

      29 ft.*lbf

  2. INSTALL ENGINE MOUNTING BRACKET LH

    1. C303169C01

      *a

      Temporarily Install

      Install the engine mounting bracket LH to the multi-mode manual transaxle assembly with the 4 bolts in the order shown in the illustration.

      52 N*m

      530 kgf*cm

      38 ft.*lbf

  3. INSTALL ENGINE MOUNTING INSULATOR LH

    1. C303167C01

      *a

      Temporarily Install

      Install the engine mounting insulator LH with the 3 bolts in the order shown in the illustration.

      52 N*m

      530 kgf*cm

      38 ft.*lbf

    2. Install the bolt and wire harness clamp bracket.

      8.3 N*m

      85 kgf*cm

      73 in.*lbf

    3. C303166C01

      *a

      Temporarily Install

      Install the 3 bolts to the engine mounting bracket LH in the order shown in the illustration.

      52 N*m

      530 kgf*cm

      38 ft.*lbf

  4. INSTALL ENGINE MOVING CONTROL ROD BRACKET

    1. C303306C01

      Temporarily install the engine moving control rod bracket to the multi-mode manual transaxle assembly with the 3 bolts.

    2. Fully tighten the 3 bolts in the order shown in the illustration.

      52 N*m

      530 kgf*cm

      38 ft.*lbf

  5. INSTALL FAN SHROUD ASSEMBLY

    Click here

  6. CONNECT NO. 2 RADIATOR HOSE

    Click here

  7. INSTALL ENGINE MOVING CONTROL ROD

    1. C304362N01

      Install the engine moving control rod with the 2 bolts.

      Bolt (A)

      110 N*m

      1122 kgf*cm

      81 ft.*lbf

      Bolt (B)

      120 N*m

      1224 kgf*cm

      89 ft.*lbf

  8. INSTALL FLYWHEEL HOUSING SIDE COVER

    Click here

  9. INSTALL STARTER ASSEMBLY

    Click here

  10. INSTALL WIRE HARNESS CLAMP BRACKET

    1. C303305N01

      Install the 3 bolts and 3 wire harness clamp brackets to the multi-mode manual transaxle assembly.

      Bolt (A)

      29.0 N*m

      296 kgf*cm

      21 ft.*lbf

      Bolt (B)

      25.5 N*m

      260 kgf*cm

      19 ft.*lbf

      Bolt (C)

      12.8 N*m

      131 kgf*cm

      9 ft.*lbf

  11. CONNECT ENGINE WIRE

    1. Connect the 2 shift and select actuator assembly connectors.

    2. Install the wire harness clamp bracket to the shift and select actuator assembly with the bolt.

      12.8 N*m

      131 kgf*cm

      9 ft.*lbf

    3. Engage the 2 clamps to connect the engine wire.

    4. Engage the 4 clamps to connect the engine wire.

    5. Connect the transmission revolution sensor connector.

    6. Connect the back-up light switch assembly connector.

    7. Connect the shift stroke sensor connector.

  12. CONNECT ENGINE ROOM MAIN WIRE

    1. Engage the 3 clamps to connect the engine room main wire.

    2. Connect the park/neutral position switch assembly connector.

    3. Connect the select stroke sensor connector.

  13. CONNECT NO. 3 ENGINE WIRE

    1. Connect the No. 3 engine wire to the multi-mode manual transaxle assembly with the bolt.

      12.8 N*m

      131 kgf*cm

      9 ft.*lbf

    2. Engage the clamp to connect the No. 3 engine wire to the wire harness clamp bracket.

  14. INSTALL CLUTCH ACTUATOR ASSEMBLY

    Click here

  15. INSTALL AIR CLEANER ASSEMBLY WITH DUCT

    Click here

  16. INSTALL FRONT DRIVE SHAFT ASSEMBLY

    Click here

  17. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  18. ADD MANUAL TRANSAXLE OIL

    Click here

  19. ADD ENGINE COOLANT

    Click here

  20. INSPECT MANUAL TRANSAXLE OIL

    Click here

  21. INITIALIZATION AND LEARNING

    Click here

  22. PERFORM SYNCHRONIZATION POSITION CALIBRATION

    Click here

  23. INSPECT FOR OIL LEAK

  24. INSPECT FOR EXHAUST GAS LEAK

    Click here

  25. INSPECT FOR COOLANT LEAK

    Click here

  26. CONNECT FRONT FENDER LINER LH

    1. Connect the front fender liner LH with the 2 screws and 3 bolts.