REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. B005Y24E01
      Text in Illustration
      *a Matchmark

      Align the matchmarks and install the rear disc.

      Note

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  2. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug.

  3. INSTALL REAR DISC BRAKE CYLINDER MOUNTING


    1. B005ZPR

      Install the rear disc brake cylinder mounting to the rear axle beam assembly with the 2 bolts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

  4. INSTALL REAR DISC BRAKE BUSHING DUST BOOT


    1. B005Z3F

      Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

      Text in Illustration
      B005XMV Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

    2. B005ZD2

      Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. B005YR9

      Apply a light layer of lithium soap base glycol grease to the contact surface of each rear disc brake cylinder slide pin.

      Text in Illustration
      B005XMV Lithium Soap Base Glycol Grease

    2. Install a new rear disc brake cylinder slide bushing to each rear disc brake cylinder slide pin.

    3. B005ZJA

      Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of each rear disc brake cylinder slide pin.

      Text in Illustration
      B005XMV Lithium Soap Base Glycol Grease
    4. B005Z9V

      Install the 2 rear disc brake cylinder slide pins to the rear disc brake cylinder mounting.

    5. Push the rear disc brake cylinder slide pin into each rear disc brake bushing dust boot to engage the pin to the boot.

  6. INSTALL REAR DISC BRAKE FITTING KIT


    1. B005YCAE01
      Text in Illustration
      *1 Rear No. 1 Disc Brake Pad Support Plate
      *2 Rear No. 2 Disc Brake Pad Support Plate

      Install the 2 rear No. 1 disc brake pad support plates and 2 rear No. 2 disc brake pad support plates to the rear disc brake cylinder mounting.

      Note

      Be sure to install each rear disc brake pad support plate in the correct position and direction.

  7. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. B005YRN

      Apply disc brake grease to both sides of each rear No. 1 anti-squeal shim as shown in the illustration.

      Text in Illustration
      B005ZFH Disc Brake Grease
    2. B005ZK3E01
      Text in Illustration
      *1 Rear No. 1 Anti-squeal Shim
      *2 Rear No. 2 Anti-squeal Shim

      Install the rear No. 1 anti-squeal shim and rear No. 2 anti-squeal shim to each rear disc brake pad.

      Note


      • Install the shims in the correct positions and directions.

      • Disc brake grease can seep out slightly from the area where the anti-squeal shim is installed.

      • Make sure that disc brake grease is not applied onto the lining surface.

    3. Install the 2 pad wear indicator plates to the 2 rear disc brake pads.

      Note

      Install each pad wear indicator plate in the correct position and direction.

  8. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

      Note

      There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

  9. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. B005XP1E01
      Text in Illustration
      *a Hold
      *b Turn

      Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

      Torque:
      27 N*m  { 270 kgf*cm, 20 ft.*lbf }

  10. CONNECT REAR FLEXIBLE HOSE


    1. B005XVA

      Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

      Torque:
      33 N*m  { 340 kgf*cm, 25 ft.*lbf }

  11. FILL RESERVOIR WITH BRAKE FLUID

  12. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal Click here.

    2. Perform the following procedure if air bleeding is not necessary:


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs Click here.

  13. BLEED BRAKE LINE

    Click here

  14. ADJUST PARKING BRAKE

    Click here

  15. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }