COMMON RAIL INSTALLATION

CAUTION / NOTICE / HINT

Note


  • When replacing the injectors (including shuffling the injectors between the cylinders), common rail, intake manifold or cylinder head, it is necessary to replace the injection pipes with new ones.

  • When replacing the fuel supply pump, common rail, intake manifold or cylinder head, it is necessary to replace the fuel inlet pipe with a new one.

PROCEDURE


  1. INSTALL COMMON RAIL ASSEMBLY


    1. Install the common rail with the 2 bolts.

      Torque:
      21 N*m  { 209 kgf*cm, 15 ft.*lbf }

    2. Connect the fuel hose.

  2. INSTALL INJECTION PIPE SUB-ASSEMBLY

    Click here

  3. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

    Click here

  4. CONNECT ENGINE WIRE

    Click here

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. BLEED AIR FROM FUEL SYSTEM

    Click here

  7. INSPECT FOR FUEL LEAK

    Click here

  8. INSTALL NO. 1 ENGINE COVER

    Click here