INTAKE MANIFOLD INSTALLATION

PROCEDURE

1. INSTALL ENGINE COVER JOINT

   1. Install the engine cover joint.

      10 N*m

      102 kgf*cm

      89 in.*lbf

2. INSTALL NO. 1 GAS FILTER

   1. Using a 24 mm deep socket wrench, install the No. 1 gas filter to the intake manifold.

      17 N*m

      173 kgf*cm

      13 ft.*lbf

   2. Connect the air hose to the No. 1 gas filter.

3. INSTALL INTAKE MANIFOLD

   1. w/ Stud Bolt:

      Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.

      5.0 N*m

      51 kgf*cm

      44 in.*lbf

   2. Install the wire harness clamp bracket to the intake manifold with the bolt.

      15 N*m

      153 kgf*cm

      11 ft.*lbf

   3. Install a new gasket to the intake manifold.

   4. Install the intake manifold and intake manifold stay with the 5 bolts and 2 nuts.

      28 N*m

      286 kgf*cm

      21 ft.*lbf

   5. Connect the fuel vapor feed hose and ventilation hose.

   6. Attach the 5 clamps to the intake manifold.

   7. Install the wire harness clamp bracket with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

4. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY

   1. Install the No. 1 vacuum switching valve assembly with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

   2. Connect the connector and 2 vacuum hoses.

5. INSTALL VACUUM SENSOR ASSEMBLY

   1. Connect the air hose to the vacuum sensor assembly.

   2. Install the vacuum sensor assembly with the engine cover joint.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

   3. Connect the vacuum sensor connector.

6. INSTALL THROTTLE BODY ASSEMBLY

   Click here

7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

   Click here

8. INSTALL GENERATOR ASSEMBLY

   (Click here)

9. ADD ENGINE COOLANT

   Click here

10. INSPECT FOR ENGINE COOLANT LEAK

    Click here