HEADLIGHT ASSEMBLY(for Bulb Type Turn Signal Light) DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE HEADLIGHT ECU SUB-ASSEMBLY (w/ Automatic Headlight Beam Level Control System)

    Click here

  2. REMOVE HEADLIGHT GASKET (w/ Automatic Headlight Beam Level Control System)

    Click here

  3. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. w/ Automatic Headlight Beam Level Control System:


      1. B0087E1C01
        B00847Z Disconnect in this Direction

        Turn the headlight cord with the front turn signal light bulb as shown in the illustration to disconnect them as a unit.

      2. Remove the front turn signal light bulb from the headlight cord.

    2. w/o Automatic Headlight Beam Level Control System:


      1. B0083VIC01
        B00847Z Disconnect in this Direction

        Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to remove them as a unit.

      2. Remove the front turn signal light bulb from the front turn signal light socket.

  4. REMOVE FRONT TURN SIGNAL LIGHT SOCKET (w/o Automatic Headlight Beam Level Control System)

  5. REMOVE HEADLIGHT PROTECTOR


    1. B0085CO

      Remove the headlight protector.

  6. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. B0087O8

      Remove the 8 screws.

    2. B008717

      Using a hair dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    3. B0088G9

      Disengage the 9 claws.

    4. Remove the headlight lens from the housing.

      Tech Tips

      If the headlight lens cannot be removed even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

  7. REMOVE HEADLIGHT LENS GASKET


    1. B0087JG

      Remove the headlight lens gasket from the housing.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  8. REMOVE HEADLIGHT REFLECTOR

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight reflector or other components.

    • If there are any fingerprints or foreign matter on the headlight reflector or other components, wipe them off with a soft cloth.


    1. B00882TC01
      B00847Z Remove in this Direction

      Remove the screw.

    2. Disengage the 2 guides to remove the headlight reflector as shown in the illustration.

  9. REMOVE NO. 1 HEADLIGHT CLEARANCE LED UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the No. 1 headlight clearance LED unit or other components.

    • If there are any fingerprints or foreign matter on the No. 1 headlight clearance LED unit or other components, wipe them off with a soft cloth.


    1. B00893Y

      Disconnect the 2 connectors.

    2. Remove the 2 screws.

    3. B0088ZCC01
      B00847Z Remove in this Direction

      Disengage the guide to remove the No. 1 headlight clearance LED unit as shown in the illustration.

  10. REMOVE HEADLIGHT LED UNIT ASSEMBLY

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight LED unit assembly or other components.

    • If there are any fingerprints or foreign matter on the headlight LED unit assembly or other components, wipe them off with a soft cloth.


    1. B0089BT

      Disengage the 2 clamps.

    2. Disengage the pivot collar.

    3. B0089L3C01
      B00847Z Turn in this Direction

      While holding the headlight LED unit assembly by hand, turn the aiming screws as shown in the illustration until the aiming screws are disconnected from the headlight LED unit assembly.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. B0086M9

      Disconnect the 2 connectors.

    5. Disengage the 3 clamps.

    6. B0087ZCC01
      B00847Z Disengage in this Direction

      Disengage the 2 claws as shown in the illustration.

    7. Disconnect the connector to remove the headlight LED unit assembly from the housing.

  11. REMOVE LIGHT CONTROL ECU (w/o Automatic Headlight Beam Level Control System)


    1. B00870M

      Disconnect the connector.

    2. Remove the 2 screws and light control ECU.