STARTER (for 2.7 kW Type) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. B007TEME01

      Remove the nut, then disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts, then pull starter yoke and starter armature.

    3. Cold area:


      1. Remove the felt washer from the starter armature.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. B007Q49

      Remove the 3 screws, then remove the magnet starter switch.

    2. B007U0PE01

      Remove the starter clutch from the starter drive housing.

    3. Remove the magnet switch return spring from the starter clutch.

    4. Remove the starter idle pinion from the starter drive housing.

    5. Remove the retainer from the starter drive housing.

    6. Remove the clutch roller from the starter drive housing.

    7. B007VFLE01

      Using a magnetic finger, remove the steel ball from the starter clutch.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. B007TUZ

      Remove the 2 screws, then remove the commutator end frame from the starter yoke.

    2. B007QH1

      Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.

    3. Remove the brush holder from the starter armature.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.