DESCRIPTION
Signals are input into the position control ECU assembly. The built-in ECU manages the signals received from the position control ECU assembly, and operates each motorand each bladder. If the position control ECU assembly receives more than 2 motor or bladder operation signals, the motor or bladder is stopped. Manual operation is restarted after the position control ECU assembly receives 1 signal only.
WIRING DIAGRAM
for Driver Seat:
Figure 1. for LHD:
Figure 2. for RHD:
for Front Passenger Seat
Figure 3. for LHD:
Figure 4. for RHD:
CAUTION / NOTICE / HINT
Note
Inspect the fuses for circuits related to this system before performing the following procedure.
Initializing the position control ECU assembly will clear the seat position memory.
Tech Tips
Make sure to initialize the position control ECU assembly after replacing the seat assembly or any related parts (including removal and installation).
Before initializing the seat ECU, make sure that the D/C CUT fuse is normal.
When any of the following conditions are met, the seat position Information in the position control ECU assembly will be cleared.
The engine switch is turned off with any of the seat switches being operated and the D/C CUT fuse removed.
The engine switch is turned off within 1 second of any of the seat switches being operated with the D/C CUT fuse removed.
PROCEDURE
CHECK FRONT POWER SEAT OPERATION
Check that each function of the power seat operates normally by using the front power seat switch.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
CHECK FRONT POWER SEAT OPERATION Click here |
| A |
|
CHECK FRONT POWER SEAT OPERATION
Check that each function of the power seat operates normally by using the front power seat switch.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
GO TO OTHER DIAGNOSTIC PROCEDURE (Front Power Seat does not Operate with Front Power Seat Switch) Click here |
| A |
|
READ VALUE USING GTS (POWER SEAT SWITCH)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Driver Seat / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Reclining Rear | Reclining switch signal (rearward) | ON or OFF | ON: Reclining switch (rearward) on OFF: Reclining switch (rearward) off |
- |
| Reclining Front | Reclining switch signal (forward) | ON or OFF | ON: Reclining switch (forward) on OFF: Reclining switch (forward) off |
- |
| Front Vertical Down | Front vertical switch signal (downward) | ON or OFF | ON: Front vertical switch (downward) on OFF: Front vertical switch (downward) off |
- |
| Front Vertical Up | Front vertical switch signal (upward) | ON or OFF | ON: Front vertical switch (upward) on OFF: Front vertical switch (upward) off |
- |
| Lifter Switch Down | Lifter switch signal (downward) | ON or OFF | ON: Lifter switch (downward) on OFF: Lifter switch (downward) off |
- |
| Lifter Switch Up | Lifter switch signal (upward) | ON or OFF | ON: Lifter switch (upward) on OFF: Lifter switch (upward) off |
- |
| Slide Rear | Slide switch signal (rearward) | ON or OFF | ON: Slide switch (rearward) on OFF: Slide switch (rearward) off |
- |
| Slide Front | Slide switch signal (forward) | ON or OFF | ON: Slide switch (forward) on OFF: Slide switch (forward) off |
- |
| Lumbar Switch UP | Lumbar support adjuster switch signal (upward) | ON or OFF | ON: Lumbar support adjuster switch (upward) on OFF: Lumbar support adjuster switch (upward) off |
- |
| Lumbar Switch Down | Lumbar support adjuster switch signal (downward) | ON or OFF | ON: Lumbar support adjuster switch (downward) on OFF: Lumbar support adjuster switch (downward) off |
- |
| Lumbar Switch Front | Lumbar support adjuster switch signal (forward) | ON or OFF | ON: Lumbar support adjuster switch (forward) on OFF: Lumbar support adjuster switch (forward) off |
- |
| Lumbar Switch Rear | Lumbar support adjuster switch signal (rearward) | ON or OFF | ON: Lumbar support adjuster switch (rearward) on OFF: Lumbar support adjuster switch (rearward) off |
- |
| Cushion Length Front | Cushion length switch signal (forward) | ON or OFF | ON: Cushion length switch (forward) on OFF: Cushion length switch (forward) off |
- |
| Cushion Length Rear | Cushion length switch signal (rearward) | ON or OFF | ON: Cushion length switch (rearward) on OFF: Cushion length switch (rearward) off |
- |
| Tester Display |
|---|
| Reclining Rear |
| Reclining Front |
| Front Vertical Down |
| Front Vertical Up |
| Lifter Switch Down |
| Lifter Switch Up |
| Slide Rear |
| Slide Front |
| Lumbar Switch UP |
| Lumbar Switch Down |
| Lumbar Switch Front |
| Lumbar Switch Rear |
| Cushion Length Front |
| Cushion Length Rear |
| OK |
|---|
| ON or OFF is displayed on the GTS according to the table above. |
| Result | |||
|---|---|---|---|
|
| NG |
|
GO TO STEP 6 Click here |
| OK |
|
PERFORM ACTIVE TEST USING GTS (POWER SEAT MOTOR)
Enter the following menus: Body Electrical / Driver Seat / Active Test.
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Seat Reclining | Seat reclining operation | OFF/Rear/Front | - |
| Front Vertical Operation | Seat front vertical operation | OFF/Down/Up | - |
| Lifter Operation | Seat lifter operation | OFF/Down/Up | - |
| Seat Slide Operation | Seat slide operation | OFF/Rear/Front | - |
| Cushion Length | Seat cushion length operation | OFF/Rear/Front | - |
| Headrest Operation | Headrest up/down operation | OFF/Down/Up | - |
| Headrest Front/Rear | Headrest front/rear operation | OFF/Rear/Front | - |
| Lumbar Upper | Pneumatic support function (lumbar upper) operation | OFF/Intake/Exhaust | - |
| Lumbar Middle | Pneumatic support function (lumbar middle) operation | OFF/Intake/Exhaust | - |
| Lumbar Bottom | Pneumatic support function (lumbar bottom) operation | OFF/Intake/Exhaust | - |
| Lower Back | Pneumatic support function (lower back) operation | OFF/Intake/Exhaust | - |
| Lower Cushion | Pneumatic support function (lower cushion) operation | OFF/Intake/Exhaust | - |
| Shoulder | Pneumatic support function (shoulder) operation | OFF/Intake/Exhaust | - |
| Side Back Support | Pneumatic support function (side back) operation | OFF/Intake/Exhaust | - |
| Side Cushion Support | Pneumatic support function (side cushion) operation | OFF/Intake/Exhaust | - |
| Tester Display |
|---|
| Seat Reclining |
| Tester Display |
|---|
| Front Vertical Operation |
| Tester Display |
|---|
| Lifter Operation |
| Tester Display |
|---|
| Seat Slide Operation |
| Tester Display |
|---|
| Cushion Length |
| Tester Display |
|---|
| Headrest Operation |
| Tester Display |
|---|
| Headrest Front/Rear |
| Tester Display |
|---|
| Lumbar Upper |
| Tester Display |
|---|
| Lumbar Middle |
| Tester Display |
|---|
| Lumbar Bottom |
| Tester Display |
|---|
| Lower Back |
| Tester Display |
|---|
| Lower Cushion |
| Tester Display |
|---|
| Shoulder |
| Tester Display |
|---|
| Side Back Support |
| Tester Display |
|---|
| Side Cushion Support |
| Result | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE POSITION CONTROL ECU ASSEMBLY Click here |
| C |
|
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (RECLINING MOTOR) Click here |
| D |
|
INSPECT FRONT SEAT HEADREST INSERT SUB-ASSEMBLY (HEADREST UP/DOWN MOTOR) Click here |
| E |
|
INSPECT LUMBAR SUPPORT PUMP SUB-ASSEMBLY Click here |
| B |
|
INSPECT FRONT SEAT ADJUSTER ASSEMBLY (SLIDE, FRONT TILT, REAR LIFTER, CUSHION MOTOR)
Remove the front seat adjuster assembly (slide, front tilt, rear lifter, cushion motor).
Inspect the front seat adjuster assembly (slide, front tilt, rear lifter, cushion motor).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT SEAT ADJUSTER ASSEMBLY Click here |
| OK |
|
INSPECT FRONT POWER SEAT SWITCH
Remove the front power seat switch.
Inspect the front power seat switch.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT POWER SEAT SWITCH Click here |
| OK |
|
CHECK HARNESS OR CONNECTOR (POSITION CONTROL ECU ASSEMBLY - FRONT POWER SEAT SWITCH)
for LHD:
Disconnect the position control ECU assembly connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measuer the voltagee according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the position control ECU assembly connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measuer the voltagee according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS OR CONNECTOR (POSITION CONTROL ECU ASSEMBLY - FRONT POWER SEAT SWITCH)
for LHD:
Disconnect the Q27 position control ECU assembly connector.
Disconnect the Q29 front power saet switch LH connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q7 position control ECU assembly connector.
Disconnect the Q9 front power saet switch RH connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - POWER SEAT MOTOR)
for LHD:
Disconnect the Q25, Q26 and Q28 position control ECU assembly connectors.
Disconnect the Q21 front seat adjuster assembly LH (slide motor) connector.
Disconnect the Q23 front seat adjuster assembly LH (front tilt motor) connector.
Disconnect the Q22 front seat adjuster assembly LH (rear lifter motor) connector.
Disconnect the Q24 front seat adjuster assembly LH (cushion motor) connector.
Disconnect the S15 front seatback frame sub-assembly LH (reclining motor) connector.
Disconnect the S17 front seat headrest insert sub-assembly LH (headrest up/down, front/rear motor) connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Slide Motor | |||||||||||||||
|
|||||||||||||||
| Front Tilt Motor | |||||||||||||||
|
|||||||||||||||
| Rear Lifter Motor | |||||||||||||||
|
|||||||||||||||
| Cushion Motor | |||||||||||||||
|
|||||||||||||||
| Reclining Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Up/Down Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Front/Rear Motor | |||||||||||||||
|
for RHD:
Disconnect the Q5, Q6 and Q8 position control ECU assembly connectors.
Disconnect the Q1 front seat adjuster assembly RH (slide motor) connector.
Disconnect the Q2 front seat adjuster assembly RH (front tilt motor) connector.
Disconnect the Q3 front seat adjuster assembly RH (rear lifter motor) connector.
Disconnect the Q4 front seat adjuster assembly RH (cushion motor) connector.
Disconnect the S1 front seatback frame sub-assembly rH (reclining motor) connector.
Disconnect the S9 front seat headrest insert sub-assembly rH (headrest up/down, front/rear motor) connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Slide Motor | |||||||||||||||
|
|||||||||||||||
| Front Tilt Motor | |||||||||||||||
|
|||||||||||||||
| Rear Lifter Motor | |||||||||||||||
|
|||||||||||||||
| Cushion Motor | |||||||||||||||
|
|||||||||||||||
| Reclining Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Up/Down Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Front/Rear Motor | |||||||||||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (RECLINING MOTOR)
Remove the front seatback frame sub-assembly (reclining motor).
Inspect the front seatback frame sub-assembly (recling motor).
| Result | |||
|---|---|---|---|
|
| OK |
|
GO TO STEP 6 Click here |
| NG |
|
REPLACE FRONT SEATBACK FRAME SUB-ASSEMBLY Click here |
INSPECT FRONT SEAT HEADREST INSERT SUB-ASSEMBLY (HEADREST UP/DOWN MOTOR)
Remove the front seat headrest insert sub-assembly (headrest up/down motor).
Inspect the front seat headrest insert sub-assembly (headrest up/down motor).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT SEAT HEADREST INSERT SUB-ASSEMBLY Click here |
| OK |
|
CHECK FRONT SEAT HEADREST ASSEMBLY
Temporarily replace the front seat headrest assembly with front passenger seat's one.
Check that function of the headrest moving operates normally by using the front power seat switch.
| OK |
|---|
| Heasrest operates forward and rearward. |
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE FRONT SEAT HEADREST ASSEMBLY |
| NG |
|
GO TO STEP 6 Click here |
INSPECT LUMBAR SUPPORT PUMP SUB-ASSEMBLY
Remove the lumbar support pump sub-assembly.
Inspect the lumbar support pump sub-assembly.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE LUMBAR SUPPORT PUMP SUB-ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - LUMBAR SUPPORT PUMP SUB-ASSEMBLY)
for LHD:
Disconnect the Q28 position control ECU assembly connector.
Disconnect the S10 lumbar support pump sub-assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q8 position control ECU assembly connector.
Disconnect the S2 lumbar support pump sub-assembly RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (SEAT CHECK VALVE - BATTERY AND BODY GROUND)
for LHD:
Disconnect the lumbar support adjuster assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the lumbar support adjuster assembly RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (POSITION CONTROL ECU ASSEMBLY - SEAT CHECK VALVE)
for LHD:
Disconnect the Q28 position control ECU assembly connector.
Disconnect the S12 lumbar support adjuster assembly LH connector.
Disconnect the Q30 seat check with hose valve LH connector.
Disconnect the S11 seatback check with bracket valve LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q8 position control ECU assembly connector.
Disconnect the S4 lumbar support adjuster assembly RH connector.
Disconnect the Q10 seat check with hose valve RH connector.
Disconnect the S3 seatback check with bracket valve RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE POSITION CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK FRONT POWER SEAT OPERATION
Check that each function of the power seat operates normally by using the front power seat switch.
| Result | ||||||
|---|---|---|---|---|---|---|
|
| B |
|
GO TO OTHER DIAGNOSTIC PROCEDURE (Front Power Seat does not Operate with Front Power Seat Switch) Click here |
| A |
|
READ VALUE USING GTS (POWER SEAT SWITCH)
Connect the GTS to the DLC3.
Turn the engine switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Passenger Seat / Data List.
Read the Data List according to the display on the GTS.
| Tester Display | Measurement Item | Range | Normal Condition | Diagnostic Note |
|---|---|---|---|---|
| Reclining Rear | Reclining switch signal (rearward) | ON or OFF | ON: Reclining switch (rearward) on OFF: Reclining switch (rearward) off |
- |
| Reclining Front | Reclining switch signal (forward) | ON or OFF | ON: Reclining switch (forward) on OFF: Reclining switch (forward) off |
- |
| Front Vertical Down | Front vertical switch signal (downward) | ON or OFF | ON: Front vertical switch (downward) on OFF: Front vertical switch (downward) off |
- |
| Front Vertical Up | Front vertical switch signal (upward) | ON or OFF | ON: Front vertical switch (upward) on OFF: Front vertical switch (upward) off |
- |
| Lifter Switch Down | Lifter switch signal (downward) | ON or OFF | ON: Lifter switch (downward) on OFF: Lifter switch (downward) off |
- |
| Lifter Switch Up | Lifter switch signal (upward) | ON or OFF | ON: Lifter switch (upward) on OFF: Lifter switch (upward) off |
- |
| Slide Rear | Slide switch signal (rearward) | ON or OFF | ON: Slide switch (rearward) on OFF: Slide switch (rearward) off |
- |
| Slide Front | Slide switch signal (forward) | ON or OFF | ON: Slide switch (forward) on OFF: Slide switch (forward) off |
- |
| Lumbar Switch Front | Lumbar support adjuster switch signal (forward) | ON or OFF | ON: Lumbar support adjuster switch (forward) on OFF: Lumbar support adjuster switch (forward) off |
- |
| Lumbar Switch Rear | Lumbar support adjuster switch signal (rearward) | ON or OFF | ON: Lumbar support adjuster switch (rearward) on OFF: Lumbar support adjuster switch (rearward) off |
- |
| Cushion Length Front | Cushion length switch signal (forward) | ON or OFF | ON: Cushion length switch (forward) on OFF: Cushion length switch (forward) off |
- |
| Cushion Length Rear | Cushion length switch signal (rearward) | ON or OFF | ON: Cushion length switch (rearward) on OFF: Cushion length switch (rearward) off |
- |
| Lumbar Switch Up | Lumbar support adjuster switch signal (upward) | ON or OFF | ON: Lumbar support adjuster switch (upward) on OFF: Lumbar support adjuster switch (upward) off |
- |
| Lumbar Switch Down | Lumbar support adjuster switch signal (downward) | ON or OFF | ON: Lumbar support adjuster switch (downward) on OFF: Lumbar support adjuster switch (downward) off |
- |
| Tester Display |
|---|
| Reclining Rear |
| Reclining Front |
| Front Vertical Down |
| Front Vertical Up |
| Lifter Switch Down |
| Lifter Switch Up |
| Slide Rear |
| Slide Front |
| Lumbar Switch Front |
| Lumbar Switch Rear |
| Lumbar Switch Front |
| Lumbar Switch Rear |
| Cushion Length Front |
| Cushion Length Rear |
| OK |
|---|
| ON or OFF is displayed on the GTS according to the table above. |
| Result | |||
|---|---|---|---|
|
| NG |
|
GO TO STEP 21 Click here |
| OK |
|
PERFORM ACTIVE TEST USING GTS (POWER SEAT MOTOR)
Enter the following menus: Body Electrical / Passenger Seat / Active Test.
Perform the Active Test according to the display on the GTS.
| Tester Display | Measurement Item | Control Range | Diagnostic Note |
|---|---|---|---|
| Seat Reclining | Seat reclining operation | OFF/Rear/Front | - |
| Front Vertical Operation | Seat front vertical operation | OFF/Down/Up | - |
| Lifter Operation | Seat lifter operation | OFF/Down/Up | - |
| Seat Slide Operation | Seat slide operation | OFF/Rear/Front | - |
| Headrest Operation | Headrest up/down operation | OFF/Down/Up | - |
| Cushion Length | Seat cushion length operation | OFF/Rear/Front | - |
| Headrest Front/Rear | Headrest front/rear operation | OFF/Rear/Front | - |
| Lumbar Upper | Pneumatic support function (lumbar upper) operation | OFF/Intake/Exhaust | - |
| Lumbar Middle | Pneumatic support function (lumbar middle) operation | OFF/Intake/Exhaust | - |
| Lumbar Bottom | Pneumatic support function (lumbar bottom) operation | OFF/Intake/Exhaust | - |
| Lower Back | Pneumatic support function (lower back) operation | OFF/Intake/Exhaust | - |
| Lower Cushion | Pneumatic support function (lower cushion) operation | OFF/Intake/Exhaust | - |
| Shoulder | Pneumatic support function (shoulder) operation | OFF/Intake/Exhaust | - |
| Side Back Support | Pneumatic support function (side back) operation | OFF/Intake/Exhaust | - |
| Side Cushion Support | Pneumatic support function (side cushion) operation | OFF/Intake/Exhaust | - |
| Tester Display |
|---|
| Seat Reclining |
| Tester Display |
|---|
| Front Vertical Operation |
| Tester Display |
|---|
| Lifter Operation |
| Tester Display |
|---|
| Seat Slide Operation |
| Tester Display |
|---|
| Headrest Operation |
| Tester Display |
|---|
| Cushion Length |
| Tester Display |
|---|
| Headrest Front/Rear |
| Tester Display |
|---|
| Lumbar Upper |
| Tester Display |
|---|
| Lumbar Middle |
| Tester Display |
|---|
| Lumbar Bottom |
| Tester Display |
|---|
| Lower Back |
| Tester Display |
|---|
| Lower Cushion |
| Tester Display |
|---|
| Shoulder |
| Tester Display |
|---|
| Side Back Support |
| Tester Display |
|---|
| Side Cushion Support |
| Result | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| A |
|
REPLACE NO. 2 POSITION CONTROL ECU ASSEMBLY Click here |
| C |
|
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (RECLINING MOTOR) Click here |
| D |
|
INSPECT FRONT SEAT HEADREST INSERT SUB-ASSEMBLY (HEADREST UP/DOWN MOTOR) Click here |
| E |
|
INSPECT LUMBAR SUPPORT PUMP SUB-ASSEMBLY Click here |
| B |
|
INSPECT FRONT SEAT ADJUSTER ASSEMBLY (SLIDE, FRONT TILT, REAR LIFTER, CUSHION MOTOR)
Remove the front seat adjuster assembly (slide, front tilt, rear lifter, cushion motor).
Inspect the front seat adjuster assembly (slide, front tilt, rear lifter, cushion motor).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT SEAT ADJUSTER ASSEMBLY Click here |
| OK |
|
INSPECT FRONT POWER SEAT SWITCH
Remove the front power seat switch.
Inspect the front power seat switch.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT POWER SEAT SWITCH Click here |
| OK |
|
CHECK HARNESS OR CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - FRONT POWER SEAT SWITCH)
for LHD:
Disconnect the No. 2 position control ECU assembly connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measuer the voltagee according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the No. 2 position control ECU assembly connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measuer the voltagee according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS OR CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - FRONT POWER SEAT SWITCH)
for LHD:
Disconnect the Q7 No. 2 position control ECU assembly connector.
Disconnect the Q9 front power saet switch RH connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q27 No. 2 position control ECU assembly connector.
Disconnect the Q29 front power saet switch LH connector.
Measuer the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - POWER SEAT MOTOR)
for LHD:
Disconnect the Q5, Q6 and Q8 No. 2 position control ECU assembly connectors.
Disconnect the Q1 front seat adjuster assembly RH (slide motor) connector.
Disconnect the Q2 front seat adjuster assembly RH (front tilt motor) connector.
Disconnect the Q3 front seat adjuster assembly RH (rear lifter motor) connector.
Disconnect the Q4 front seat adjuster assembly RH (cushion motor) connector.
Disconnect the S1 front seatback frame sub-assembly rH (reclining motor) connector.
Disconnect the S9 front seat headrest insert sub-assembly rH (headrest up/down, front/rear motor) connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Slide Motor | |||||||||||||||
|
|||||||||||||||
| Front Tilt Motor | |||||||||||||||
|
|||||||||||||||
| Rear Lifter Motor | |||||||||||||||
|
|||||||||||||||
| Cushion Motor | |||||||||||||||
|
|||||||||||||||
| Reclining Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Up/Down Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Front/Rear Motor | |||||||||||||||
|
for RHD:
Disconnect the Q25, Q26 and Q28 No. 2 position control ECU assembly connectors.
Disconnect the Q21 front seat adjuster assembly LH (slide motor) connector.
Disconnect the Q23 front seat adjuster assembly LH (front tilt motor) connector.
Disconnect the Q22 front seat adjuster assembly LH (rear lifter motor) connector.
Disconnect the Q24 front seat adjuster assembly LH (cushion motor) connector.
Disconnect the S15 front seatback frame sub-assembly LH (reclining motor) connector.
Disconnect the S17 front seat headrest insert sub-assembly LH (headrest up/down, front/rear motor) connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Slide Motor | |||||||||||||||
|
|||||||||||||||
| Front Tilt Motor | |||||||||||||||
|
|||||||||||||||
| Rear Lifter Motor | |||||||||||||||
|
|||||||||||||||
| Cushion Motor | |||||||||||||||
|
|||||||||||||||
| Reclining Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Up/Down Motor | |||||||||||||||
|
|||||||||||||||
| Headrest Front/Rear Motor | |||||||||||||||
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO. 2 POSITION CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
INSPECT FRONT SEATBACK FRAME SUB-ASSEMBLY (RECLINING MOTOR)
Remove the front seatback frame sub-assembly (reclining motor).
Inspect the front seatback frame sub-assembly (recling motor).
| Result | |||
|---|---|---|---|
|
| OK |
|
GO TO STEP 21 Click here |
| NG |
|
REPLACE FRONT SEATBACK FRAME SUB-ASSEMBLY Click here |
INSPECT FRONT SEAT HEADREST INSERT SUB-ASSEMBLY (HEADREST UP/DOWN MOTOR)
Remove the front seat headrest insert sub-assembly (headrest up/down motor).
Inspect the front seat headrest insert sub-assembly (headrest up/down motor).
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE FRONT SEAT HEADREST INSERT SUB-ASSEMBLY Click here |
| OK |
|
CHECK FRONT SEAT HEADREST ASSEMBLY
Temporarily replace the front seat headrest assembly with driver seat's one.
Check that function of the headrest moving operates normally by using the front power seat switch.
| OK |
|---|
| Heasrest operates forward and rearward. |
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE FRONT SEAT HEADREST ASSEMBLY |
| NG |
|
GO TO STEP 21 Click here |
INSPECT LUMBAR SUPPORT PUMP SUB-ASSEMBLY
Remove the lumbar support pump sub-assembly.
Inspect the lumbar support pump sub-assembly.
| Result | |||
|---|---|---|---|
|
| NG |
|
REPLACE LUMBAR SUPPORT PUMP SUB-ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - LUMBAR SUPPORT PUMP SUB-ASSEMBLY)
for LHD:
Disconnect the Q8 No. 2 position control ECU assembly connector.
Disconnect the S2 lumbar support pump sub-assembly RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q28 No. 2 position control ECU assembly connector.
Disconnect the S10 lumbar support pump sub-assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (SEAT CHECK VALVE - BATTERY AND BODY GROUND)
for LHD:
Disconnect the lumbar support adjuster assembly RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the lumbar support adjuster assembly LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK HARNESS AND CONNECTOR (NO. 2 POSITION CONTROL ECU ASSEMBLY - SEAT CHECK VALVE)
for LHD:
Disconnect the Q8 No. 2 position control ECU assembly connector.
Disconnect the S4 lumbar support adjuster assembly RH connector.
Disconnect the Q10 seat check with hose valve RH connector.
Disconnect the S3 seatback check with bracket valve RH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
for RHD:
Disconnect the Q28 No. 2 position control ECU assembly connector.
Disconnect the S12 lumbar support adjuster assembly LH connector.
Disconnect the Q30 seat check with hose valve LH connector.
Disconnect the S11 seatback check with bracket valve LH connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| Result | |||
|---|---|---|---|
|
| OK |
|
REPLACE NO. 2 POSITION CONTROL ECU ASSEMBLY Click here |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |