RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  4. DRAIN ENGINE COOLANT

    Click here

  5. DRAIN COOLANT (for Intercooler)

    Click here

  6. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  8. REMOVE REAR ENGINE UNDER COVER RH

    Click here

  9. REMOVE REAR ENGINE UNDER COVER LH

    Click here

  10. REMOVE BATTERY CLAMP SUB-ASSEMBLY

    Click here

  11. REMOVE BATTERY INSULATOR

  12. REMOVE BATTERY

  13. REMOVE BATTERY TRAY

  14. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  15. DISCONNECT FRONT RADIATOR SIDE AIR GUIDE PLATE RH


    1. B008I7S

      Detach the clamp to disconnect the thermistor assembly from the front radiator side air guide plate RH.

    2. B008IJP

      Detach the 3 claws and remove the front radiator side air guide plate RH.

  16. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH


    1. B008JMR

      Detach the 3 claws and remove the front radiator side air guide plate LH.

  17. REMOVE UPPER RADIATOR SUPPORT


    1. B008GKF

      Remove the 2 bolts, 2 upper radiator supports and 2 radiator support cushions

  18. DISCONNECT HOOD LOCK ASSEMBLY


    1. B008GLM

      Detach the 5 clamps and disconnect the connector.

    2. B008ICMC02
      *A for LHD
      *B for RHD

      Remove the 3 bolts and disconnect the hood lock assembly from the upper radiator support sub-assembly.

    3. Detach the clamp and disconnect the hood lock control cable assembly from the upper radiator support sub-assembly.

  19. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B008JJB

      Disconnect the 2 connectors.

    2. B008IYPC01
      *A w/ Dynamic Radar Cruise Control System
      *B w/o Dynamic Radar Cruise Control System

      w/ Dynamic Radar Cruise Control System:

      Detach the 3 clamps.

    3. w/o Dynamic Radar Cruise Control System:

      Detach the 2 clamps.

    4. B008I9P

      Remove the 5 bolts and upper radiator support sub-assembly.

  20. DISCONNECT WATER BY-PASS HOSE


    1. B008GQY

      Slide the clip and disconnect the water by-pass hose from the radiator reservoir assembly.

  21. REMOVE WATER BY-PASS PIPE


    1. B008GY3C01
      *1 Water By-pass Pipe
      *2 No. 3 Water By-pass Hose

      Slide the clip and disconnect the No. 3 water by-pass hose from the radiator assembly.

    2. Slide the water by-pass pipe upward as shown in the illustration, detach the 3 clamps and remove the water by-pass pipe from the No. 2 fan shroud.

      Note

      Do not pull the water by-pass pipe toward the rear of the vehicle, as doing so may damage the clamps.

  22. REMOVE NO. 2 FAN SHROUD


    1. B008IQH

      Detach the 2 claws and remove the 2 bolts and No. 2 fan shroud from the radiator assembly.

  23. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Click here

  24. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  25. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. B008H8R

      Remove the 6 bolts and front suspension crossmember sub-assembly.

  26. DISCONNECT NO. 2 WATER BY-PASS HOSE


    1. B008HI9

      Slide the clip and disconnect the No. 2 water by-pass hose from the radiator assembly.

  27. DISCONNECT NO. 1 RADIATOR HOSE


    1. B008GSB

      Detach the clamp.

    2. Slide the clip and disconnect the No. 1 radiator hose from the radiator assembly.

  28. DISCONNECT NO. 2 RADIATOR HOSE


    1. B008HFK

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  29. DISCONNECT NO. 2 INTERCOOLER COOLING WATER HOSE ASSEMBLY


    1. B008HXC

      Detach the 3 clamps.

    2. Slide the clip and disconnect the No. 2 intercooler cooling water hose assembly from the intercooler cooling radiator assembly.

  30. DISCONNECT WIRE HARNESS


    1. B008JDY

      Detach the 7 clamps and disconnect the 2 connectors and wire harness.

  31. DISCONNECT INTERCOOLER RESERVOIR ASSEMBLY


    1. Remove the 2 bolts and intercooler reservoir assembly from the fan shroud.

  32. REMOVE RADIATOR ASSEMBLY WITH FAN


    1. B008HIBC01
      *1 Radiator Assembly with Fan
      *2 Intercooler Cooling Radiator Assembly
      *3 Condenser Assembly
      *a Pull Up

      Move the LH side of the intercooler cooling radiator assembly and condenser assembly toward the front of the vehicle and pull up the radiator assembly with fan to remove it.

      Note


      • Do not apply any excessive force to the intercooler cooling radiator assembly, condenser assembly and cooler pipe.

      • Do not move the intercooler cooling radiator assembly and condenser assembly LH toward the front of the vehicle more than necessary.

  33. REMOVE RADIATOR ASSEMBLY


    1. B008JAA

      Remove the 2 bolts and radiator assembly from the fan shroud with fan.

      Note

      Do not damage the core of the radiator assembly.

  34. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports.