RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL LOWER RADIATOR SUPPORT


    1. Install the 2 lower radiator supports.

  2. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator assembly to the fan shroud with fan with the 2 bolts.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

      Note

      Do not damage the core of the radiator assembly.

  3. INSTALL RADIATOR ASSEMBLY WITH FAN


    1. B008IQMC01
      *1 Radiator Assembly with Fan
      *2 Intercooler Cooling Radiator Assembly
      *3 Condenser Assembly

      Move the LH side of the intercooler cooling radiator assembly and condenser assembly toward the front of the vehicle and install the radiator assembly with fan.

      Note


      • Do not apply any excessive force to the intercooler cooling radiator assembly, condenser assembly and cooler pipe.

      • Do not move the intercooler cooling radiator assembly and condenser assembly LH toward the front of the vehicle more than necessary.

  4. CONNECT INTERCOOLER RESERVOIR ASSEMBLY


    1. Install the intercooler reservoir assembly to the fan shroud with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  5. CONNECT WIRE HARNESS


    1. Connect the 2 connectors and attach the 7 clamps to connect the wire harness.

  6. CONNECT NO. 2 INTERCOOLER COOLING WATER HOSE ASSEMBLY


    1. Connect the No. 2 intercooler cooling water hose assembly to the intercooler cooling radiator assembly, and slide the clip to secure the hose.

    2. Attach the 3 clamps.

  7. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the radiator assembly, and slide the clip to secure the hose.

  8. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.

    2. Attach the clamp.

  9. CONNECT NO. 2 WATER BY-PASS HOSE


    1. Connect the No. 2 water by-pass hose to the radiator assembly, and slide the clip to secure the hose.

  10. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. B008I4LC02
      *a Bolt A
      *b Bolt B

      Install the front suspension crossmember sub-assembly with the 6 bolts.

      Torque:
      for bolt A
      99 N*m  { 1010 kgf*cm, 73 ft.*lbf }
      for bolt B
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  11. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

    Click here

  12. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Click here

  13. INSTALL NO. 2 FAN SHROUD


    1. Attach the 2 claws to install the No. 2 fan shroud.

    2. Install the 2 bolts.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

  14. INSTALL WATER BY-PASS PIPE


    1. B008JNAC01
      *a Protrusion

      Insert the protrusion of the water by-pass pipe into the hole of the No. 2 fan shroud.

    2. Attach the 3 clamps to install the water by-pass pipe.

    3. Connect the No. 3 water by-pass hose to the radiator assembly, and slide the clip to secure the hose.

  15. CONNECT WATER BY-PASS HOSE


    1. Connect the water by-pass hose to the radiator reservoir assembly, and slide the clip to secure the hose.

  16. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B008I9PC01
      *a Bolt A
      *b Bolt B

      Install the upper radiator support sub-assembly with the 5 bolts.

      Torque:
      for bolt A
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
      for bolt B
      12.5 N*m  { 127 kgf*cm, 9 ft.*lbf }

    2. w/ Dynamic Radar Cruise Control System:

      Attach the 3 clamps.

    3. w/o Dynamic Radar Cruise Control System:

      Attach the 2 clamps.

    4. Connect the 2 connectors.

  17. CONNECT HOOD LOCK ASSEMBLY


    1. Apply MP grease to the sliding parts of the hood lock assembly.

    2. Attach the clamp and connect the hood lock assembly to the upper radiator support sub-assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Attach the 5 clamps and connect the connector.

  18. INSTALL UPPER RADIATOR SUPPORT


    1. Install the 2 upper radiator supports and 2 radiator support cushions with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  19. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH


    1. B008JMRN01

      Attach the 3 claws in the order shown in the illustration to install the front radiator side air guide plate LH.

  20. CONNECT FRONT RADIATOR SIDE AIR GUIDE PLATE RH


    1. B008IJPN01

      Attach the 3 claws in the order shown in the illustration to install the front radiator side air guide plate RH.

    2. Attach the clamp to connect the thermistor assembly to the front radiator side air guide plate RH.

  21. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  22. INSTALL BATTERY TRAY

  23. INSTALL BATTERY

  24. INSTALL BATTERY INSULATOR

  25. INSTALL BATTERY CLAMP SUB-ASSEMBLY

    Click here

  26. INSTALL REAR ENGINE UNDER COVER LH

    Click here

  27. INSTALL REAR ENGINE UNDER COVER RH

    Click here

  28. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  29. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


  30. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  32. ADD ENGINE COOLANT

    Click here

  33. ADD COOLANT (for Intercooler)

    Click here

  34. INSPECT FOR COOLANT LEAK

    Click here

  35. INSPECT FOR COOLANT LEAK (for Intercooler)

    Click here

  36. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here