STARTER(for 1.3 kW Type) DISASSEMBLY

PROCEDURE

  1. REMOVE MOTOR TERMINAL STARTER KIT

    1. A264656

      Remove the nut and disconnect the lead wire from terminal C.

    2. A264657

      Remove the 2 screws and the motor terminal starter kit from the starter drive housing assembly.

    3. Remove the return spring and plunger from the motor terminal starter kit.

  2. REMOVE STARTER YOKE ASSEMBLY

    1. A171330

      Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.

  3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

    1. A264659

      Remove the starter commutator end frame assembly from the starter yoke assembly.

  4. REMOVE STARTER ARMATURE PLATE

    1. A296790

      Remove the starter armature plate from the starter yoke assembly.

  5. REMOVE STARTER COMMUTATOR END FRAME COVER

    A083801

    1. Using a screwdriver, remove the starter commutator end frame cover from the starter commutator end frame assembly.

  6. REMOVE STARTER ARMATURE ASSEMBLY

    1. Mount the starter commutator end frame assembly in a vise between aluminum plates.

      Note:

      Do not damage the starter commutator end frame assembly.

    2. A264660

      Using snap ring pliers, remove the snap ring and plate washer.

      Note:

      Do not drop the starter armature assembly.

    3. Remove the starter armature assembly from the starter commutator end frame assembly.

  7. REMOVE PLANETARY GEAR

    1. A171331

      Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

  8. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

    1. A296792

      Remove the starter center bearing clutch sub-assembly together with the drive lever set pin from the starter drive housing assembly.

    2. Remove the drive lever set pin from the starter center bearing clutch sub-assembly.