STARTER (for 2.7 kW Type) REASSEMBLY

Install the starter armature to the starter yoke.

1. Place the brush holder assembly on the starter yoke.

2. 

   Using a screwdriver, install the 4 brushes.

   Note

   Check that the positive (+) lead wires are not grounded.

3. 

   Install the commutator end frame with the 2 screws.

   Torque:

   3.6 N*m  { 37 kgf*cm, 32 in.*lbf }

1. 

   Apply grease to the steel ball and install it onto the starter clutch.

2. Apply grease to the starter clutch, and install it onto the starter drive housing.

3. Apply grease to the magnet switch return spring and install it onto the starter clutch.

4. Apply grease to the clutch roller and install it onto the retainer.

5. Apply grease to the retainer and install it onto the starter idle pinion.

6. Apply grease to the starter idle pinion and install it onto the starter drive housing.

7. 

   Install the magnet starter switch with the 3 screws.

   Torque:

   9.3 N*m  { 95 kgf*cm, 82 in.*lbf }

1. 

   Install the felt washer to the starter armature.

2. Install the starter yoke to the starter switch.

   Tech Tips

   Align the claw of the starter yoke with the groove of the starter switch.

3. 

   Tighten the 2 through bolts.

   Torque:

   8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

4. Connect the lead wire to terminal C with the nut.

   Torque:

   24 N*m  { 245 kgf*cm, 18 ft.*lbf }