OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. Apply a light coat of engine oil to the 4 O-rings.

    2. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    3. If there are gaps at positions shown in the illustration, fill up with seal packing by using a sealer gun.

      A004HDH
      Seal packing
      Three Bond 1217G, 1217H or equivalent

    4. Using a sealer gun, apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

      A004I71E01
      Text in Illustration
      *a Range A *b Boss (5 locations)
      *c Range B *d Other than ranges A and B
      *e φ3.5 to 4.5 mm (0.138 to 0.177 in.) *f 2 mm (0.079 in.)
      *g φ12 mm (0.472 in.) *h 2.5 mm (0.098 in.)
      *i 0.5 mm (0.020 in.) - -
      Seal packing
      Three Bond 1217G, 1217H or equivalent

      Note


      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      • Do not add engine oil for at least 2 hours after installing.

      • Do not start the engine for at least 2 hours after installing.

    5. Temporarily tighten the timing chain cover with the 32 bolts.

    6. Fully tighten the 32 bolts shown in the illustration.

      A004HRLE01
      Text in Illustration
      A004I9S Bolt A A004KUZ Bolt B
      A004HPD Bolt C A004KY1 Bolt D
      Torque:
      for bolt A and B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for bolt C and D
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }
      Bolt Length
      Item Length Item Length
      Bolt A 20 mm (0.787 in.) Bolt B 50 mm (1.969 in.)
      Bolt C 25 mm (0.984 in.) Bolt D 60 mm (2.362 in.)

  2. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL

    Click here

  3. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A004JUJE02
      Text in Illustration
      *a Protrusion

      Install the washer plate to the No. 1 idler pulley sub-assembly as shown in the illustration.

    2. Install the washer plate and No. 1 idler pulley sub-assembly with the bolt.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
    3. A004KMFE02
      Text in Illustration
      *a Protrusion

      Install the washer plate to the No. 1 idler pulley sub-assembly as shown in the illustration.

    4. Install the washer plate and No. 1 idler pulley sub-assembly with the bolt.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    A004IT7E01

    1. Temporarily install the V-ribbed belt tensioner with the 5 bolts.

    2. Tighten the 4 bolts in the order shown in the illustration.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A004KNUE02
      Text in Illustration
      *a Protrusion

      Install the washer plate to the No. 2 idler pulley sub-assembly as shown in the illustration.

    2. Install the washer plate and No. 2 idler pulley sub-assembly with the bolt.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  6. INSTALL OIL LEVEL DIPSTICK GUIDE


    1. Install a new O-ring to the oil level dipstick guide.

    2. Apply a light coat of engine oil to the O-ring.

    3. Install the oil level dipstick guide with the bolt.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    4. Install the oil level dipstick sub-assembly.

  7. CONNECT ENGINE WIRE


    1. Connect the camshaft position sensor connector and camshaft timing oil control valve connector.

    2. Engage the wire harness clamp.

    3. Connect the engine oil pressure switch connector and engine oil temperature sensor connector.

    4. Connect the camshaft position sensor connector and camshaft timing oil control valve connector.

    5. Connect the 2 camshaft position sensor connectors and camshaft timing oil control valve connector.

    6. Connect the camshaft position sensor connector.

    7. Install the wire harness bracket with the bolt.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    8. Engage the wire harness clamp.

    9. Install the 2 wire harness brackets with the 2 bolts.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

  8. INSTALL INJECTOR COVER (for Bank 1)

    Click here

  9. INSTALL CRANKSHAFT PULLEY

    Click here

  10. INSTALL WATER PUMP PULLEY

    Click here

  11. CONNECT RADIATOR OUTLET HOSE

    Click here

  12. INSTALL EXHAUST MANIFOLD

    Click here

  13. INSTALL WATER FILLER SUB-ASSEMBLY

    Click here

  14. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  15. INSTALL INJECTOR DRIVER

    Click here

  16. INSTALL GENERATOR ASSEMBLY

    Click here

  17. ADD ENGINE COOLANT

  18. ADD ENGINE OIL

    Click here

  19. INSPECT FOR ENGINE OIL LEAK

    Click here

  20. CHECK ENGINE OIL LEVEL

    Click here