ROOF WINDOW FIX GLASS(for Wagon) REMOVAL

PROCEDURE

1. REMOVE SLIDING ROOF HOUSING ASSEMBLY

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2. REMOVE ROOF RACK ASSEMBLY LH

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3. REMOVE ROOF RACK ASSEMBLY RH

   Tip:

   Use the same procedure as for the LH side.

4. REMOVE NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY

   1. 

      Protective Tape

      Apply protective tape to the area around the installation position of the No. 1 roof window glass sub-assembly on the vehicle body to prevent it from being scratched.

   2. Using a knife, cut off the front moon roof moulding and rear moon roof moulding as shown in the illustration.

      

      *1	Windshield Glass Sub-assembly	*2	Windshield Outside Moulding
      *3	Roof Window Glass	*4	Front Moon Roof Moulding
      *5	Rear Moon Roof Moulding	-	-
      *a	Cut	*b	Vehicle Body

      Note:

      Be careful not to damage the roof window glass, windshield outside moulding and vehicle body.

   3. 

      *1	Front Moon Roof Moulding
      *2	Roof Window Glass
      *a	Windshield Outside Moulding Lip
      	Protective Tape

      Turn back the windshield outside moulding lip and hold it with protective tape.

   4. 

      *a

      Matchmark

      Place matchmarks on the No. 1 roof window glass sub-assembly and vehicle body at the locations indicated in the illustration.

      Tip:

      Matchmarks are not necessary if the roof window glass is not going to be reused.

   5. 

      *1	Roof Window Clip
      *a	Piano Wire

      Pass a piano wire between the vehicle body and No. 1 roof window glass sub-assembly from the interior.

      Note:

      Do not pull the piano wire in a vertical direction, but pull it in a horizontal direction.

   6. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

   7. Cut off the adhesive by pulling the piano wire around the No. 1 roof window glass sub-assembly.

      Note:

      When removing the No. 1 roof window glass sub-assembly, take care not to damage the paint or interior and exterior ornaments.

   8. 

      Using suction cups, disengage the 2 roof window clips and remove the No. 1 roof window glass sub-assembly.

      Note:

      • To prevent the No. 1 roof window glass sub-assembly from falling when performing this operation, be sure to hold the No. 1 roof window glass sub-assembly using suction cups.

      • Be careful not to drop the No. 1 roof window glass sub-assembly.

      • Leave as much adhesive on the vehicle body as possible when removing the No. 1 roof window glass sub-assembly.

5. REMOVE WINDSHIELD HEADER PROTECTOR

   1. When reusing the roof window glass:

      1. 

         *A

         Back Side

         Using a scraper, remove the 2 windshield header protectors.

         Note:

         • Be careful not to damage the roof window glass.

         • Be sure to replace the windshield header protectors with new ones.

6. REMOVE FRONT MOON ROOF MOULDING

   1. When reusing the roof window glass:

      1. 

         *A

         Back Side

         Using a scraper, remove the front moon roof moulding.

         Note:

         • Be careful not to damage the roof window glass.

         • Be sure to replace the front moon roof moulding with a new one.

7. REMOVE REAR MOON ROOF MOULDING

   1. When reusing the roof window glass:

      1. 

         *A

         Back Side

         Using a scraper, remove the rear moon roof moulding.

         Note:

         • Be careful not to damage the roof window glass.

         • Be sure to replace the rear moon roof moulding with a new one.

8. REMOVE SLIDING ROOF HOUSING DAM

   1. When reusing the roof window glass:

      1. 

         *A

         Back Side

         Using a scraper, remove the 2 sliding roof housing dams.

         Note:

         • Be careful not to damage the roof window glass.

         • Be sure to replace the sliding roof housing dams with new ones.

9. REMOVE NO. 1 ROOF WINDOW DAM

   1. When reusing the roof window glass:

      1. 

         *A

         Back Side

         Using a scraper, remove the 2 No. 1 roof window dams.

         Note:

         • Be careful not to damage the roof window glass.

         • Be sure to replace the No. 1 roof window dams with new ones.

10. REMOVE NO. 2 ROOF WINDOW DAM

    1. When reusing the roof window glass:

       1. 

          *A

          Back Side

          Using a scraper, remove the 2 No. 2 roof window dams.

          Note:

          • Be careful not to damage the roof window glass.

          • Be sure to replace the No. 2 roof window dams with new ones.

11. REMOVE NO. 3 ROOF WINDOW DAM

    1. When reusing the roof window glass:

       1. 

          *A

          Back Side

          Using a scraper, remove the 2 No. 3 roof window dams.

          Note:

          • Be careful not to damage the roof window glass.

          • Be sure to replace the No. 3 roof window dams with new ones.

12. CLEAN ROOF WINDOW GLASS

    1. Using a scraper, remove any remaining adhesive residue from the roof window glass.

       Note:

       Be careful not to damage the roof window glass.

    2. 

       Clean the outer circumference of the roof window glass with a non-residue solvent.

       Note:

       • Do not touch the roof window glass surface after cleaning it.

       • Be careful not to damage the roof window glass.

       • Even if using a new roof window glass, clean it with a non-residue solvent.

13. CLEAN VEHICLE BODY

    1. 

       *a	Vehicle Body
       	Adhesive

       Clean and shape the contact surfaces of the vehicle body.

       Standard Dimension

       Area	Dimension
       a	1.0 mm (0.0394 in.) or more

       1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body as shown in the illustration.

          Note:

          Be careful not to damage the vehicle body.

          Tip:

          Leave as much adhesive on the vehicle body as possible.

       2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with non-residue solvent.

          Tip:

          Even if all the adhesive has been removed, clean the vehicle body.