ECD SYSTEM(w/ Glow Plug Controller) REGISTRATION

CAUTION / NOTICE / HINT

Note:

The Vehicle Identification Number (VIN) or frame number must be written into a replacement ECM.

Tip:

  • When the ECM must be replaced, before replacing the ECM, perform the "Learning Values Save" function using the GTS. Then after installing the new ECM, perform all of the initialization/registrations for the "Learning Values Write" function by following the instructions shown on the GTS display.

  • After replacing any of the injector assemblies, perform both the "Injector Compensation" and the "Pilot Quantity Learning Values Reset" functions using the GTS. If any of the injector assemblies and the ECM are replaced at the same time, perform the same initialization/registrations as when replacing the ECM.

  • After replacing the air fuel ratio sensor, perform the "A/F Sensor Compensation Reset" function using the GTS. If the air fuel ratio sensor and the ECM are replaced at the same time, perform the same initialization/registrations as when replacing the ECM.

  • After replacing the No. 2 exhaust manifold, perform the "DPF Deterioration Record Clear" function using the GTS. If the No. 2 exhaust manifold and the ECM are replaced at the same time, perform the same initialization/registrations as when replacing the ECM.

  • After replacing the engine assembly, perform both the "Injector Compensation" and the "Pilot Quantity Learning Values Reset" functions using the GTS. If the engine assembly and the ECM are replaced at the same time, perform the same initialization/registrations as when replacing the ECM.

  • If the "Learning Values Save" or "Learning Values Write" function has failed, input manually the injector compensation codes and the vehicle mileage using the "Injector Compensation" and "Vehicle Mileage Write" functions by following the instructions shown on the GTS display.

PROCEDURE

  1. DESCRIPTION

    Tip:

    This registration section consists of 2 parts: Read VIN or Frame Number and Write VIN or Frame Number.

    1. Read VIN or Frame Number: This process allows the VIN or frame number stored in the ECM to be read in order to confirm that the VINs or frame numbers, provided on the vehicle body and stored in the vehicle ECM, are the same.

    2. Write VIN or Frame Number: This process allows the VIN or frame number to be written into the ECM. If the ECM is replaced, or the ECM VIN or frame number and vehicle VIN or frame number do not match, the VIN or frame number can be registered, or overwritten in the ECM by following this procedure.

  2. READ VIN OR FRAME NUMBER

    1. Confirm the vehicle VIN or frame number.

    2. Connect the GTS to the DLC3.

    3. Turn the ignition switch to ON.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Utility / VIN / VIN Read.

      Powertrain > Engine and ECT > Utility

      Tester Display

      VIN

    6. According to the display on the GTS, read the frame number or VIN stored in the ECM.

  3. WRITE VIN OR FRAME NUMBER

    1. Confirm the vehicle VIN or frame number.

    2. Connect the GTS to the DLC3.

    3. Turn the ignition switch to ON.

    4. Turn the GTS on.

    5. Enter the following menus: Powertrain / Engine and ECT / Utility / VIN / VIN Write.

      Powertrain > Engine and ECT > Utility

      Tester Display

      VIN

    6. According to the display on the GTS, write the vehicle frame number or VIN to the ECM.

  4. LEARNING VALUES CONFIRMATION

    Tip:

    This function is used for reading a learning value(s) that is input correctly.

    A202032E01
    A286058
    Tip:

    This process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning.

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Utility / Learning Values Confirmation.

      Powertrain > Engine and ECT > Utility

      Tester Display

      Learning Values Confirmation
    5. A266977

      Press "Next".

    6. A266978

      Press "Next".

      Tip:

      Confirm that the ignition switch is ON and the engine is stopped.

    7. A295507

      Select an item and press "Next".

    8. Confirm the compensation code or the learning value(s), that is selected.

      A295508
      Tip:

      • If you want to confirm other items continuously, press "Back" to return to the previous display.

      • To finish this function, press "Exit".

  5. LEARNING VALUES SAVE

    Tip:

    This function is used for saving data from the ECM to the GTS depending on the replaced parts.

    A353769E01
    Tip:

    This process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning.

    A202037
    Tip:

    If the ECM data cannot be read for some reason, input the vehicle mileage to a new ECM using the "Vehicle Mileage Write" function.

    A202038

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Utility / Learning Values Save.

      Powertrain > Engine and ECT > Utility

      Tester Display

      Learning Values Save
    5. A268095

      Press "Next".

    6. A268096

      Press "Next".

      Tip:

      Confirm that the ignition switch is ON and the engine is stopped.

    7. A201998
      A353776
      A353775

      Select item(s) for the replaced parts and press "Next".

      Tip:

      If the message appears for asking the data overwrite, press "Overwrite" to proceed to next step.

    8. A268098

      Confirm the "Saved Date", and press "Exit" to finish this operation.

  6. LEARNING VALUES WRITE

    Tip:

    This function is used for writing the saved data from the GTS to the ECM.

    A202034E03
    Tip:

    This process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning.

    A202039
    A204063
    Tip:

    If the saved data cannot be written into a new ECM for some reason, input the vehicle mileage to the ECM using the "Vehicle Mileage Write" function.

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Utility / Learning Values Write.

      Powertrain > Engine and ECT > Utility

      Tester Display

      Learning Values Write
    5. A268099

      Press "Next".

      Tip:

      Confirm that the ignition switch is ON and the engine is stopped.

    6. A268100

      Press "Next".

    7. A204064

      Confirm the "Saved Date", and press "Yes".

    8. A295509

      Confirm the displayed list of data settings that are completed.

    9. Press "Next".

    10. A295511
      A295510

      Confirm the displayed list of data settings that need manual initialization and/or registration.

      Tip:

      If the message of "All settings are completed." is displayed, press "Exit" to finish this operation.

  7. INJECTOR COMPENSATION

    A358491C02

    *a

    Example

    *b

    Injector Compensation Code
    Note:

    Injector compensation codes are 12-digit, alphanumeric values printed on the head of each injector assembly. If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened.

    A202035E05

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON and turn the GTS on.

      Tip:

      Confirm that the ignition switch is ON and the engine is stopped.

    3. Enter the following menus: Powertrain / Engine and ECT / Utility / Injector Compensation.

      Powertrain > Engine and ECT > Utility

      Tester Display

      Injector Compensation
    4. A295512

      Press "Next".

    5. A295513

      Press "Next".

    6. A295514

      Press "Next".

    7. A295515

      Select the number of the cylinder corresponding to the injector compensation code that you want to input, and press "Next".

    8. Register the compensation code.

      1. A295516

        Press "Input".

      2. A295517

        Manually input the cylinder compensation code using the keyboard on the GTS screen. The code is a 12-digit, alphanumeric value printed on the injector head.

        Tip:

        The compensation code for each selected cylinder must be input into the GTS correctly.

      3. Confirm that the compensation code for the selected cylinder is correct, and then press OK.

    9. A295518

      Check that the compensation code displayed on the screen is correct by comparing it with the 12-digit alphanumeric value on the head of the injector assembly.

      Note:

      If an incorrect injector compensation code is input into the ECM, the engine may rattle or engine idling may become rough. In addition, engine failure may occur and the life of the engine may be shortened.

      Tip:

      • If a wrong compensation code is input or read, return to the Input Value screen by pressing Input.

      • The saving process may fail due to a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning.

    10. Press Next to register the compensation code in the ECM.

      Tip:

      • If the registration process fails, the compensation code may be incorrect. Check the compensation code again.

      • If the input compensation code fails to register even though it is input correctly, there may be a problem with the wire harness or a bad connection with the DLC3. Check the wire harness and DLC3 connection. If no problem is found with either, the ECM may be malfunctioning. Check the ECM and restart this operation.

    11. A295519

      If you want to continue with other compensation code registrations, press "Next". To finish the registration, press "Exit".

    12. Turn the ignition switch off and turn the GTS off.

    13. Wait for at least 30 seconds.

    14. Turn the ignition switch to ON and turn the GTS on.

    15. Clear the DTC P0603 stored in the ECM using the GTS.

      Powertrain > Engine and ECT > Clear DTCs

  8. VEHICLE MILEAGE WRITE

    Tip:

    If Pilot Quantity Learning Values and DPF Deterioration Record cannot be saved or written using the GTS, the ECM estimates the Pilot Quantity Learning Values and DPF Deterioration Record based on the traveled distance using this function.

    A202036E11

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch to ON.

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Utility / Vehicle Mileage Write.

      Powertrain > Engine and ECT > Utility

      Tester Display

      Vehicle Mileage Write
    5. A295520

      Press "Next".

    6. A295521

      Press "Next".

      Tip:

      Confirm that the ignition switch is ON and the engine is stopped.

    7. A295522

      Select item(s) for the replaced parts and press "Next".

      Tip:

      Multiple items can be selected. However the "Engine ECU" is always in the selected state and cannot be unselected.

    8. A295523

      Check the actual vehicle mileage and select the adequate range, and press "Next".

    9. A295524

      Confirm the display and press "Next".

    10. A295525

      Press "Exit" to finish this operation.