QUARTER WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

Note:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive.

Tip:

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE

  1. CLEAN QUARTER WINDOW ASSEMBLY LH

    1. Clean the outer circumference of the quarter window assembly with a non-residue solvent.

      Tip:

      • Do not touch the quarter window assembly surface after cleaning it.

      • Be careful not to damage the quarter window assembly and clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY LH

    E268603C03

    *1

    Primer M

    *2

    Adhesive

    *a

    CORRECT

    *b

    INCORRECT
    V100155

    Primer M

    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note:

      • Allow the Primer M coating to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Using a brush or sponge, apply Primer G to the contact surface of the new quarter window assembly.

      E268604C03

      *1

      Adhesive Center Line

      -

      -

      a

      Back Side of Quarter Window Glass LH

      -

      -
      V100155

      Primer G

      -

      -
      Tip:

      If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Standard

      Area

      Specified Condition

      a

      11 mm (0.4331 in.)

      b

      24.9 mm (0.9803 in.)

      c

      13.4 mm (0.5276 in.)

    3. Apply adhesive to the quarter window assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive (High modulus Type) or Equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        E268605C03

        *1

        Adhesive

        *2

        Adhesive Center Line

        *a

        Back Side of Quarter Window Glass LH

        -

        -

        Standard

        Area

        Specified Condition

        a

        8.0 mm (0.3150 in.)

        b

        12.0 mm (0.4724 in.)

        c

        5.9 mm (0.2323 in.)

        d

        2.4 mm (0.0945 in.)
        Tip:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame

        Temperature

        Usage Time Frame

        35°C (95°F)

        15 minutes

        20°C (68°F)

        1 hour 40 minutes

        5°C (41°F)

        8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the quarter window assembly as shown in the illustration.

    4. Install the quarter window assembly to the vehicle body.

      1. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note:

        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      2. Lightly press the front surface of the glass to ensure a close fit.

      3. E268609C01

        *1

        Adhesive

        Using a scraper, remove any excess or protruding adhesive.

        Tip:

        Apply adhesive to the glass rim.

        Note:

        Do not drive the vehicle within the time written in the table below.

        Minimum Time

        Temperature

        Minimum Time Prior to Driving Vehicle

        35°C (95°F)

        1 hour 30 minutes

        20°C (68°F)

        5 hours

        5°C (41°F)

        24 hours

  3. CHECK FOR LEAKS AND REPAIR

    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  4. INSTALL ROOF HEADLINING ASSEMBLY

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  5. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY RH

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  6. INSTALL DECK TRIM SERVICE HOLE COVER

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  7. INSTALL INNER ROOF SIDE GARNISH ASSEMBLY LH

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  8. INSTALL SEAT BELT ANCHOR COVER CAP

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  9. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

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  10. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH

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  11. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

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  12. INSTALL REAR DOOR SCUFF PLATE LH

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  13. INSTALL REAR SEAT ASSEMBLY

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  14. INSTALL REAR NO. 1 FLOOR MAT SUPPORT SIDE PLATE

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  15. INSTALL REAR DECK TRIM COVER (for Full Size Spare Tire)

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  16. INSTALL REAR NO. 3 FLOOR BOARD

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  17. INSTALL REAR NO. 2 FLOOR BOARD

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  18. INSTALL REAR FLOOR FINISH PLATE (w/o Spare Tire, for Compact Spare Tire)

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  19. INSTALL DECK FLOOR BOX LH

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  20. INSTALL DECK BOARD ASSEMBLY

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  21. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

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  22. INSTALL PACKAGE TRAY TRIM POCKET SUB-ASSEMBLY (w/ Partition Net)

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