WINDSHIELD GLASS INSTALLATION

INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

Tip:

Perform the following procedures if replacing any No. 3 windshield outside moulding clips.

Install a nose piece to an air riveter or hand riveter.
Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

Using the riveter, install the No. 3 windshield outside moulding clips as shown in the illustration.

Tip:

If the clip cannot be cut, pull it once and cut it.

Note:

Do not pry the clip with the riveter as this will cause damage to the riveter and mandrel.

*1	Riveter
*2	Mandrel
*a	INCORRECT
*b	CORRECT

*1	Riveter
*a	INCORRECT
*b	CORRECT

Confirm that the clips are seated properly against the moulding.

Do not tilt the riveter when installing the clip to the moulding.
Do not leave any space between the clip head and moulding.

*1	Riveter
*a	INCORRECT
*b	CORRECT

Do not leave any space between the moulding and body. Firmly hold the 2 items together while installing the clip.

INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

Install the 5 No. 1 windshield outside moulding clips.

Tip:
Use the same procedure to install the 5 No. 1 windshield outside moulding clips on the other side.

INSTALL NO. 1 WINDSHIELD GLASS STOPPER

*1	No. 1 Windshield Glass Stopper
*2	Vehicle Body

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

INSTALL NO. 2 WINDSHIELD GLASS STOPPER

Apply Primer G to the glass where the No. 2 windshield glass stoppers will be installed.
Note:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Install 2 new No. 2 windshield glass stoppers to the glass at the locations shown in the illustration.

*1	Windshield Glass	-	-
*a	Backside	*b	Ceramic Notch
*c	Center	-	-

Standard


Area	Specified Condition
a	14.2 mm (0.559 in.)

INSTALL WINDSHIELD OUTSIDE MOULDING

Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

Note:

Allow the primer coating to dry for 3 minutes or more.
Do not coat the adhesive with Primer G.
Throw away any leftover primer.

*a	Backside	-	-

Standard


Area	Specified Condition
a	6.9 mm (0.271 in.)

Remove the peeling paper from a new windshield outside moulding and install the moulding as shown in the illustration.

INSTALL WINDSHIELD GLASS ADHESIVE DAM

Apply Primer G to the glass where the new windshield glass adhesive dam will be installed.
Note:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Remove the peeling paper from the adhesive part of a new windshield glass adhesive dam. Install the windshield glass adhesive dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

*a	Backside	*b	Ceramic Notch
*c	Dam Center Line	*d	Adhesive Center Line

Standard


Area	Specified Condition
a	6.5 mm (0.256 in.)

INSTALL WINDSHIELD GLASS

*a	Matchmark

Position the glass.
1. Using suction cups, place the glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.
  Tip:
  - Placing matchmarks is only necessary when installing new windshield glass. When reusing the glass, matchmarks should already be present.
  - When reusing the windshield glass, check and correct the matchmark positions.
  Note:
  Check that the stoppers are attached to the vehicle body correctly.
4. Using suction cups, remove the windshield glass.

*1	Primer M
*2	Adhesive
*a	CORRECT
*b	INCORRECT

Using a brush, apply Primer M to the exposed part of the vehicle body.

Note:

Allow the primer to dry for 3 minutes or more.
Do not apply primer to the adhesive.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the windshield glass.

*1	Primer G	-	-
*a	Backside	*b	Adhesive Center Line

Standard


Area	Specified Condition
a	9.5 mm (0.374 in.)
b	3.0 mm (0.118 in.)
c	8.0 mm (0.315 in.)
d	7.0 mm (0.276 in.)

Tip:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Note:

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the windshield glass.

Adhesive

Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of a cartridge nozzle as shown in the illustration.

Tip:

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame


Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.

Apply adhesive to the windshield glass as shown in the illustration.

*1	Adhesive	-	-
*a	Backside	*b	Adhesive Center Line

Standard


Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	9.5 mm (0.374 in.)
d	3.0 mm (0.118 in.)

*a	Matchmark

Install the windshield glass to the vehicle body.

Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.
Lightly press the outer surface of the windshield glass to ensure that it is securely installed to the vehicle body.
Note:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and windshield glass have a small gap between them.

Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

Note:

Do not drive the vehicle within the time written in the table below.

Minimum Time


Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

w/ Windshield Deicer System:
Connect the windshield deicer connector.
w/ Heated Windshield Defroster System:
1. Attach the clamp.
2. Connect the 2 connectors.