2TR-FE STARTING SERVICE DATA

Starter (for 1.6 kW Type)
No-load characteristics Current: 90 A or less at 11.5 V
Commutator length Standard: 29.0 mm (1.14 in.)
Maximum: 28.0 mm (1.10 in.)
Commutator diameter undercut depth Standard: 0.7 mm (0.0276 in.)
Minimum: 0.2 mm (0.00787 in.)
Brush length Standard: 14.4 mm (0.567 in.)
Minimum: 9.0 mm (0.354 in.)
Brush spring load Standard: 16 to 20 N (1.7 to 2.0 kgf, 3.6 to 4.5 lbf)
Minimum: 6.7 N (0.7 kgf, 1.5 lbf)
Starter (for 1.7 kW Type)
No-load characteristics Current: 90 A or less at 10.9 V
Starter armature assembly resistance Segment - Segment: 2.7 to 3.3 Ω
Segment - Coil Core: 10 kΩ or higher
Commutator circle runout Standard: 0.02 mm (0.000787 in.)
Maximum: 0.04 mm (0.00157 in.)
Commutator diameter Standard: 32.2 mm (1.27 in.)
Minimum: 31.1 mm (1.22 in.)
Commutator diameter undercut depth Standard: 0.9 mm (0.0354 in.)
Minimum: 0.4 mm (0.0157 in.)
Brush length Standard: 11.3 mm (0.445 in.)
Minimum: 7.5 mm (0.295 in.)
Brush holder resistance A - B: 10 kΩ or higher
A - C: 10 kΩ or higher
A - D: Below 1 Ω
B - C: Below 1 Ω
B - D: 10 kΩ or higher
C - D: 10 kΩ or higher
Magnet starter switch assembly resistance Terminal 50 - Terminal C: Below 1 Ω
Terminal 50 - Switch body: Below 2 Ω
Starter (for 2.0 kW Type)
No-load characteristics Current: 100 A or less at 11.5 V
Magnet starter switch assembly resistance Terminal 50 - Terminal C: Below 1 Ω
Terminal 50 - Switch body: Below 2 Ω
Brush length Standard: 15.0 mm (0.591 in.)
Minimum: 9.0 mm (0.354 in.)
Starter brush holder assembly resistance Positive brush holder - Negative brush holder: 10 kΩ or higher
Brush spring load Standard: 22 to 28 N (2 to 3 kgf, 4.8 to 6.2 lbf)
Minimum: 12 N (1 kgf, 2.8 lbf)
Starter yoke assembly resistance Lead wire - Brush: Below 1 Ω
Terminal A -Terminal B: 1.5 to 1.9 Ω
Starter armature assembly resistance Segment - Segment: Below 1 Ω
Segment - Armature core: 10 kΩ or higher
Commutator circle runout Maximum: 0.05 mm (0.00197 in.)
Commutator diameter Standard: 35.0 mm (1.38 in.)
Minimum: 34.0 mm (1.34 in.)
Commutator diameter undercut depth Standard: 0.7 mm (0.0276 in.)
Minimum: 0.2 mm (0.00787 in.)
Starter Relay
Starter relay 3 - 5: 10 kΩ or higher
3 - 5: Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
Ignition Switch
Ignition switch LOCK: Between all terminals 10 kΩ or higher
ACC: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 3 (ACC) Below 1 Ω

ON: 2 (AM1) - 4 (IG1) Below 1 Ω

ON: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 1 (ST1) - 2 (AM1) Below 1 Ω

START: 1 (ST1) - 4 (IG1) Below 1 Ω

START: 5 (IG2) - 6 (AM2) Below 1 Ω

START: 5 (IG2) - 7 (ST2) Below 1 Ω