FRONT BRAKE REASSEMBLY

PROCEDURE


  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

    Tech Tips

    Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

  3. INSTALL PISTON SEAL


    1. A005CTX

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

      Text in Illustration
      A005CWR Lithium Soap Base Glycol Grease

    2. Install the piston seal to the disc brake cylinder.

      Note

      Securely install the piston seal into the groove of the disc brake cylinder.

  4. INSTALL FRONT DISC BRAKE PISTON


    1. A005DFUE01
      Text in Illustration
      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      A005CWR Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

    2. Install the cylinder boot to the front disc brake piston.

    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the disc brake cylinder.

      Note

      Do not install the piston forcibly in the disc brake cylinder.

  5. INSTALL CYLINDER BOOT


    1. A005D76E01
      Text in Illustration
      *1 Set Ring
      *2 Cylinder Boot

      Install the cylinder boot to the disc brake cylinder.

      Note

      Securely install the cylinder boot to the groove of the disc brake cylinder and front disc brake piston.

    2. A005B5UE01
      Text in Illustration
      *1 Vinyl Tape

      Using a screwdriver with its tip wrapped with vinyl tape, install a new set ring.

      Note


      • Securely install the set ring to the outer groove of the cylinder boot.

      • Do not damage the cylinder boot.