FUEL PUMP DISASSEMBLY

PROCEDURE

1. REMOVE FUEL SENDER GAUGE ASSEMBLY

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2. REMOVE FUEL PUMP

   1. 

      Disconnect the fuel pump harness connector.

   2. 

      Disengage the clamp and claw, and disconnect the fuel pump filter hose from the fuel sub-tank.

   3. 

      *a	Tube
      *b	Fuel Sub-tank

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note:

      Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

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   4. 

      Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the No. 1 fuel suction support from the fuel filter.

   5. 

      *a	Fuel Filter
      *b	Suction Filter
      *c	Tube

      Using a screwdriver with its tip wrapped with protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note:

      • Do not damage the fuel filter or suction filter.

      • Do not remove the suction filter from the fuel pump.

      • Do not do anything which may separate the tube from either the fuel suction plate sub-assembly or fuel filter, such as applying excessive force to the tube.

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   6. 

      Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.

   7. 

      *1	O-ring
      *2	Fuel Pump Spacer
      *a	5.0 mm (0.197 in.)

      Remove the O-ring and fuel pump spacer from the fuel pump.

      Note:

      Be careful not to damage the sealing surface.

      Tip:

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.