COOLER EXPANSION VALVE REMOVAL

PROCEDURE

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Cooler System)

    Click here

  2. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (for 1AD-FTV, 1ND-TV)

    Click here

  3. SEPARATE DIFFERENTIAL PRESSURE SENSOR ASSEMBLY (for 1AD-FTV)

    Click here

  4. REMOVE WATER GUARD PLATE LH (for 1AD-FTV, 1ND-TV)

    for LHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

    for RHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

  5. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for 1AD-FTV, 1ND-TV)

    for LHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

    for RHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

  6. REMOVE OUTER COWL TOP PANEL (for 1AD-FTV, 1ND-TV)

    for LHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

    for RHD:

    for Sedan:Click here

    for Hatchback, Wagon:Click here

  7. REMOVE COOLER CAP (w/o Cooler System)

    Click hereClick here

  8. DISCONNECT SUCTION PIPE SUB-ASSEMBLY (w/ Cooler System)

    Click hereClick here

  9. DISCONNECT AIR CONDITIONER TUBE ASSEMBLY (w/ Cooler System)

    Click hereClick here

  10. REMOVE COOLER EXPANSION VALVE

    1. E265993

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

    2. E265994C01

      *a

      Bolt for Suction Pipe Sub-assembly

      Temporarily install the bolt for the suction pipe sub-assembly halfway to the cooler expansion valve.

    3. E265995

      Hold the bolt and pull it to remove the cooler expansion valve as shown in the illustration.

    4. E265996C01

      *1

      No. 1 Cooler Evaporator Sub-assembly

      Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.