EXHAUST GAS TEMPERATURE SENSOR(w/ Glow Plug Controller) REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE NO. 1 ENGINE COVER (w/ No. 1 Engine Cover)

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  5. REMOVE WATER GUARD PLATE LH

  6. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

  7. REMOVE OUTER COWL TOP PANEL

  8. REMOVE NO. 1 WIRE HARNESS HEAT INSULATOR

  9. REMOVE WIRE HARNESS CLAMP BRACKET

  10. REMOVE EXHAUST GAS TEMPERATURE SENSOR

    Note:

    If the exhaust gas temperature sensor is dropped, replace it with a new one.

    1. A349561

      Disconnect the exhaust gas temperature sensor connector.

    2. A349562

      Remove the bolt and wire harness clamp bracket from the timing chain cover assembly.

    3. A349563

      Disengage the claw to disconnect the exhaust gas temperature sensor connector from the wire harness clamp bracket.

    4. Disengage the clamp to disconnect the wire harness from the wire harness clamp bracket.

    5. A349564

      Using a 14 mm union nut wrench, remove the exhaust gas temperature sensor from the No. 2 exhaust manifold.

  11. REMOVE DIFFERENTIAL PRESSURE SENSOR ASSEMBLY

  12. REMOVE SENSOR BRACKET

  13. REMOVE NO. 2 ENGINE COVER BRACKET

  14. SEPARATE NO. 2 HOSE TO HOSE TUBE (for LHD)

  15. SEPARATE NO. 2 HOSE TO HOSE TUBE (for RHD)

  16. REMOVE BATTERY

  17. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  18. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

  19. REMOVE NO. 1 AIR TUBE

  20. REMOVE NO. 1 TURBO INSULATOR

  21. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

  22. REMOVE FRONT CENTER FLOOR BRACE SUB-ASSEMBLY

  23. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  24. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

  25. REMOVE NO. 5 MANIFOLD SUPPORT BRACKET

  26. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  27. REMOVE NO. 4 MANIFOLD SUPPORT BRACKET

  28. REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

  29. REMOVE NO. 2 EXHAUST MANIFOLD

  30. REMOVE NO. 2 EXHAUST GAS TEMPERATURE SENSOR

    Note:

    If the No. 2 exhaust gas temperature sensor is dropped, replace it with a new one.

    1. A349580

      Using a 14 mm union nut wrench, remove the No. 2 exhaust gas temperature sensor from the No. 2 exhaust manifold.