CLUTCH RELEASE CYLINDER(for 1WW) REMOVAL

PROCEDURE

1. PRECAUTION

   Note:

   After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here)

2. REMOVE NO.1 ENGINE UNDER COVER

   Click here

3. DRAIN ENGINE COOLANT

   Click here

4. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE ASSEMBLY

   Click here

5. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

8. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

9. REMOVE BATTERY CLAMP SUB-ASSEMBLY

   Click here

10. REMOVE BATTERY INSULATOR

11. REMOVE BATTERY

12. REMOVE BATTERY TRAY

13. REMOVE BATTERY CARRIER ASSEMBLY

    Click here

14. REMOVE NO.1 AIR TUBE ASSEMBLY

    Click here

15. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

    1. 

       Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube.

       Tip:

       Use a container to catch the fluid.

16. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

    1. 

       Remove the 2 bolts, clutch release cylinder assembly from the manual transaxle assembly.

17. REMOVE CLUTCH RELEASE CYLINDER KIT

    1. Remove the boot from the release cylinder body.

    2. Remove the push rod from the release cylinder body.

    3. 

       Using compressed air, remove the piston and spring from the release cylinder body.

       Note:

       Do not damage the inside of the release cylinder body.

18. REMOVE RELEASE CYLINDER BLEEDER PLUG

    1. Remove the bleeder plug cap from the bleeder plug.

    2. 

       Remove the release cylinder bleeder plug from the release cylinder body.