FUEL PUMP

INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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*1 Fuel Suction Tube Set Gasket

Install a new fuel suction tube set gasket onto the fuel tank.
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*a Notch

*b Protrusion

Set the fuel suction tube with pump and gauge assembly to the fuel tank.

Note

Make sure that the fuel sender gauge arm does not bend.
Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches of the fuel tank.

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*1	Fuel Suction Tube Set Gasket

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*a	Notch
*b	Protrusion

INSTALL FUEL PUMP GAUGE RETAINER

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*a	Start Mark
*b	Mark
*c	Front

While holding the fuel suction tube with pump and gauge assembly by hand to prevent it from tilting, align the mark on the new fuel pump gauge retainer with the start mark on the fuel tank and tighten the fuel pump gauge retainer 180° by hand.

Tech Tips

Check that there is no damage, dents, foreign matter, or other defects on the threads of the fuel tank.

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*1	SST (Plate)
*2	SST (Claw)
*3	Rib

Temporarily install the SST plate and claws to the fuel pump gauge retainer.

SST: 09808-14030 ( 09808-01030, 09808-01040, 09808-01050 )

Tech Tips

Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

While pressing the claws of SST to the fuel pump gauge retainer ribs securely, tighten the bolts.

Tech Tips

Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
Install the SST handle.

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*1	SST (Handle)
*2	SST (Plate)
*3	SST (Claw)
*a	Mark
*b	Front

Tighten the fuel pump gauge retainer approximately 360° so that the mark on the retainer comes within the range shown in the illustration.

SST: 09808-14030 ( 09808-01010, 09808-01020, 09808-01030, 09808-01040, 09808-01050 )

Note

Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
Do not press down on SST excessively as this may make the retainer hard to rotate, and may damage components.
Make sure to rotate the SST handle horizontally. If the SST handle is rotated at an angle, SST may come off.
Do not spin SST too fast or use an impact wrench as this may result in damage to components.
If SST comes off of the retainer, loosen the SST bolts and reinstall SST.

Tech Tips

Lightly press down on SST to prevent it from separating from the retainer. While pressing SST, rotate the handle slowly to tighten the retainer.
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY

Connect the No. 1 fuel evaporation tube sub-assembly to the fuel suction tube with pump and gauge assembly with the clip.

CONNECT CHARCOAL CANISTER OUTLET HOSE

Connect the charcoal canister outlet hose to the fuel suction tube with pump and gauge assembly.

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.

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*1	Tube Joint Clip
*2	Fuel Tube Joint
*3	O-ring
*4	Collars

Note

Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
Check that the fuel tube joint is securely inserted to the end.
Check that the tube joint clip is on the collar of the fuel tube joint.
After installing the tube joint clip, check that the fuel tank main tube cannot be pushed out.