CYLINDER HEAD(w/o Glow Plug Controller) DISASSEMBLY

PROCEDURE

  1. REMOVE VALVE STEM CAP

    1. Remove the 8 valve stem caps.

  2. REMOVE INTAKE VALVE

    1. A286902E01

      Using SST, remove the 2 valve spring retainer lock halves.

      09202-70020

      09202-00010

    2. Remove the valve spring retainer, outer compression spring and intake valve from the cylinder head sub-assembly.

  3. REMOVE EXHAUST VALVE

    1. A286903E01

      Using SST, remove the 2 valve spring retainer lock halves.

      09202-70020

      09202-00010

    2. Remove the valve spring retainer, outer compression spring and exhaust valve from the cylinder head sub-assembly.

  4. REMOVE VALVE STEM OIL SEAL

    1. A299947

      Using needle-nose pliers, remove the valve stem oil seal.

  5. REMOVE VALVE SPRING SEAT

    1. Remove the valve spring seat from the cylinder head sub-assembly.

  6. REMOVE VALVE ROCKER ARM PIVOT

    1. G102152

      Remove the valve rocker arm pivot from the cylinder head sub-assembly.

  7. REMOVE NO. 1 WITH HEAD TAPER SCREW PLUG

    1. G102153

      Using a 6 mm hexagon socket wrench, remove the No. 1 with head taper screw plug and gasket.