This DTC is stored when the engine does not start even though the STA signal is input or when the engine takes a long time to start, and when the engine speed is low or the engine stalls just after the engine starts.
Using the GTS, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when there is engine starting trouble due to running out of fuel.
DTC No.
Detection Item
DTC Detection Condition
Trouble Area
MIL
Memory
P1604
Startability Malfunction
Either condition is met:
The engine speed is below 500 rpm with the STA signal on for a certain amount of time (refer to the following illustration) (1 trip detection logic).
After the engine starts (engine speed is 500 rpm or more), the engine speed drops to 200 rpm or less within approximately 2 seconds (1 trip detection logic).*1
In contrast to normal malfunction diagnosis for components, circuits and systems, DTC P1604 is used to determine the malfunctioning area from the problem symptoms and freeze frame data when the user mentions problems such as starting difficulty.
As this DTC can be stored as a result of certain user actions, even if the DTC is output, if the customer makes no mention of problems, clear the DTC without performing any troubleshooting and return the vehicle to the customer.
As DTCs may be stored when an Active Test or learning is performed, make sure to clear the DTCs before returning the vehicle to the customer.
If any other DTCs are output, perform troubleshooting for those DTCs first.
DATA LIST / FREEZE FRAME DATA
When this Data List item "Immobiliser Communication" is OFF or "Immobiliser Fuel Cut" is ON, the engine cannot be started.
Read freeze frame data using the GTS. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.
When confirming the freeze frame data, be sure to check all 5 sets of freeze frame data.
When confirming the freeze frame data, if there are multiple items related to the cause of the malfunction, perform troubleshooting for all related items.
Try to start the vehicle under the conditions recorded in the freeze frame data which were present when the malfunction occurred. Confirm the data at this time and compare it with the freeze frame data.
If the malfunction does not recur, carefully check the vehicle conditions from when the malfunction occurred using freeze frame data.
PRECAUTIONS
When performing inspections, jiggle the relevant wire harnesses and connectors in an attempt to reproduce malfunctions that do not always occur.
If the same inspection or replacement procedure appears 2 times when performing an inspection procedure, it is not necessary to repeat the procedure the second time.
Malfunction Recurrence and Inspection Areas
Freeze frame data exists, but the malfunction (starting difficulty) has not recurred and the malfunction conditions are unknown.
The engine speed recorded in the freeze frame data is 0 rpm (the engine does not crank).
Tip:
One of the following problems may be present: battery depletion, excess engine friction, a starter malfunction or a crankshaft position sensor malfunction.
If the battery voltage is less than 6 V during cranking, there is a high probability that engine friction is abnormal.
If the battery voltage drops to 5 V or less when starting the engine, the battery may be malfunctioning.
If the battery voltage fluctuates while cranking the engine, it can be concluded that cranking is being performed. When the engine speed is 0 rpm, the crankshaft position sensor and/or an ECM may be malfunctioning.
All engine speeds recorded in the freeze frame data are between 60 and 250 rpm (the engine cranks but there is no combustion).
Tip:
If the engine speed is between 60 and 250 rpm (no initial combustion), there may be a wiring problem or a complete failure of a ignition or fuel system.
Due to an engine coolant temperature sensor malfunction, the fuel injection volume is extremely high or low and the engine may not be able to be started.
The engine speed recorded in the freeze frame data is 250 rpm or higher (the initial combustion and starter turn off timing is too late).
Tip:
If the engine speed is 250 rpm or higher (combustion occurs but the initial combustion and starter turn off timing is too late), the fuel injection volume is often incorrect (too low or too high) and determining the cause of the malfunction is often difficult.
Due to an engine coolant temperature sensor malfunction, the fuel injection volume is extremely high or low and engine starting trouble may occur.
If Long FT #1 is abnormal, there may be a fuel supply problem due to the injectors or fuel pump being clogged, etc.
If the engine cranking speed is too high, compression loss may have occurred due to carbon interfering with the valve operation.
When the malfunction (starting difficulty) can be reproduced, or malfunction conditions are known, perform the following inspections ("Problem symptoms" and "Systems to inspect")
Problem symptoms
The engine does not crank.
Tip:
The starter is normal if a noise that indicates the starter pinion gear is extending is heard. The battery may be fully depleted or there may be excess engine friction.
The engine cranking speed is abnormal.
Tip:
If the engine cranking speed is too high (for example, 300 rpm or higher with no combustion), compression loss may have occurred because carbon interfered with valve operation, etc.
There is no initial combustion.
Tip:
If there is no initial combustion, there is probably a wiring problem or an ignition or fuel system component malfunction.
The engine stalls after starter turn off.
Tip:
If the engine stalls after starter turn off, the air fuel ratio may be abnormal or the VVT may have a problem returning.
The initial combustion and starter turn off occur late.
Tip:
If the initial combustion and starter turn off occur late, the fuel injection volume is probably abnormal (too low or too high).
Tip:
Causes of fuel system malfunctions according to conditions present at the time of the malfunction.
When 2 to 3 minutes have elapsed after stopping the engine: Fuel pressure loss due to the pressure regulator failing to maintain the fuel pressure.
When 15 to 120 minutes have elapsed after stopping the engine: Problem with injector fuel seal.
When a long time has elapsed after stopping the engine: Pressure regulator is stuck open.
Systems to inspect
Intake system
Ignition system
Fuel system
INSPECTION FLOW
Freeze frame data exists, but the malfunction (starting difficulty) has not recurred and the malfunction conditions are unknown.
Freeze Frame Data Item
Result
Suspected Area
Procedure
Engine Speed
0 rpm (no engine cranking at all)
Battery fully depleted
Engine assembly (excess friction)
Starter assembly
Crankshaft position sensor
ECM
4 to 9
60 to 250 rpm (engine cranks but no initial combustion*1)
Fuel pump control system
Ignition system
Engine coolant temperature sensor
Fuel injection system
10 to 14
250 rpm or higher (combustion occurs but initial combustion and starter turn off*2 occur late)
Engine assembly (compression loss)
Fuel injection system
Fuel pump control system
15 to 23
Tip:
*1: First combustion after cranking begins.
*2: Condition when engine speed increases and starter can be turned off.
When the malfunction (starting difficulty) can be reproduced, or when malfunction conditions are known.
Problem symptoms
Problem Symptom
Suspected Area
Suspected Component
Procedure
The engine does not crank
Battery malfunction
Battery fully depleted
26 to 29, and 35 to 36
Starting system
Starter assembly (includes pinion gear wear or tooth damage)
Starting system
Engine assembly
Engine assembly (excess friction)
Drive plate and ring gear sub-assembly wear or tooth damage (for CVT models)
Flywheel sub-assembly wear or tooth damage (for manual transaxle models)
Cranking speed too low
Battery malfunction
Battery fully depleted
37 to 39
Starting system
Starter assembly
Engine assembly
Engine assembly (excess friction)
Cranking speed too high
Engine assembly
Engine assembly (compression loss)
There is no initial combustion
Fuel supply problem
Cannot maintain pressure due to pressure regulator malfunction
Fuel injector assembly leak
Fuel leak from fuel line
Fuel pump control system
Fuel pump
41 to 54
Ignition system malfunction
Spark plug
Crankshaft position sensor
Ignition coil assembly
Engine stalls after starter turn off
Air suction
Intake system connections
30 to 34 and 40
Deposits in throttle body assembly
Throttle body assembly
VVT valve does not return properly
Camshaft timing oil control valve assembly
Mass air flow meter malfunction
Mass air flow meter sub-assembly
The initial combustion and starter turn off occur late
Engine coolant temperature sensor malfunction
Engine coolant temperature sensor
55 to 67 and 74
Mass air flow meter sub-assembly malfunction
Mass air flow meter sub-assembly
Abnormal air fuel learning value
Air fuel ratio sensor
Deviation from fuel injection characteristics
Fuel injector assembly
Wet-fouled or dry-fouled spark plug
Spark plug
Lack of fuel pressure
Pressure regulator
Fuel pump
Fuel pump control system
Systems to inspect
Troubleshooting by System
Suspected Area
Suspected Component
Procedure
Fuel system troubleshooting A
Abnormal air fuel ratio learning value
Fuel injector assembly
87 to 94
95 to 102
Rough idling
Crankshaft position sensor
Abnormal fuel pressure
Fuel
Fuel leak from fuel line
Fuel pump
Pressure regulator
Fuel system troubleshooting B
Abnormal concentration of HC in intake manifold
Purge VSV system
Fuel injector assembly
103 to 106
Fuel system troubleshooting C
Injection signal system malfunction
Fuel injector assembly
Crankshaft position sensor
Camshaft position sensor
ECM
69 to 73
Intake system troubleshooting
Difference between ISC target value and opening angle when idling
Engine assembly (compression loss)
Valve timing
Engine coolant temperature sensor
ECM
84 to 86
107 to 108
Ignition system troubleshooting
Camshaft and/or crankshaft position sensor signal malfunction
Crankshaft position sensor system (including sensor installation)
Camshaft position sensor system (including sensor installation)
ECM
75 to 83
109 to 117
Note:
Inspect the fuses for circuits related to this system before performing the following procedure.
After turning ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Immobiliser Fuel Cut.
Powertrain > Engine and ECT > Data List
Tester Display
Immobiliser Fuel Cut
Read the value displayed on the GTS.
OK
Immobiliser Fuel Cut is OFF
Tip:
If the engine is cranked immediately after reconnecting the battery cable (key verification for immobiliser system not completed), the engine cannot be started. Key verification needs to wait for several seconds after turning the ignition switch to ON.
All 5 sets of freeze frame data are 0 rpm (no engine cranking at all)
Minimum voltage is less than 5 V
Battery fully depleted
A
Minimum voltage is 5 V or higher
Starter assembly malfunction
Crankshaft position sensor system
Excess engine friction
ECM
B
60 to 250 rpm (engine cranks but no initial combustion)
-
Fuel pump control system
Ignition system
Engine coolant temperature sensor
Fuel injection system
C
250 rpm or higher (combustion occurs but initial combustion and starter turn off occur late)
-
Engine assembly
Engine coolant temperature sensor
Fuel injection system
Fuel pump control system
D
Result
Freeze Frame Data Item
Suspected Area
Proceed to
Low Rev for Eng Start
ON
Intake system connections
Throttle body assembly
Camshaft timing oil control valve assembly
Mass air flow meter sub-assembly
E
Tip:
When DTC P1604 is stored, either "Engine Start Hesitation"*1 or "Low Rev for Eng Start"*2 in the Freeze Frame Data will be ON. If "Low Rev for Eng Start" is ON, proceed to E.
*1: This value turns ON when the engine speed does not reach a certain value for a certain period of time when starting the engine.
*2: This value turns ON when the engine stalls immediately after starting the engine. If "Low Rev for Eng Start" is ON, as there is a possibility that the low engine speed or engine stall was caused by the user, confirm the following freeze frame data items.
Minimum voltage is 6 V or higher and voltage does not fluctuate*1
Starter system
A
Minimum voltage is 6 V or higher and voltage fluctuates*2, *3
Crankshaft position sensor system
ECM
B
Minimum voltage is 5 to 6 V*4
Excess engine friction
Battery fully depleted
C
Tip:
*1: The 5 sets of freeze frame data show approximately the same battery voltage.
*2: The 5 sets of freeze frame data show different battery voltages.
*3: If the voltage fluctuates, it can be determined that cranking is being performed. When the engine speed is 0 rpm, the crankshaft position sensor system and/or the ECM may be malfunctioning.
*4: There may be excess engine friction. Make sure that the crankshaft rotates smoothly when turning it by hand. Excess engine friction may have occurred temporarily. Remove the cylinder head cover and oil pan, and check for foreign matter such as iron fragments. If there is a malfunction or signs of a malfunction present, perform a detailed inspection by disassembling all the parts.
Perform "Inspection After Repair" after repairing or replacing the engine assembly.
Difference between Coolant Temp and Intake Air is 10°C (18°F) or higher*1
Coolant Temp is 125°C (257°F) or higher, or less than ambient temperature*3 by 15°C (27°F) or higher
-
Engine coolant temperature sensor
A
Other than above
All 5 sets of freeze frame data are ON
-
B
At least 1 of the 5 sets of freeze frame data is OFF
Fuel pump control system
C
Difference between Coolant Temp and Intake Air is less than 10°C (18°F)*2
-
At least 1 of the 5 sets of freeze frame data is OFF
Fuel pump control system
All 5 sets of freeze frame data are ON
-
B
Tip:
*1: A long time had not elapsed after stopping the engine.
*2: A long time had elapsed after stopping the engine.
*3: Use an actual ambient temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.
Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.
PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP / SPEED)
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
Powertrain > Engine and ECT > Active Test
Tester Display
Control the Fuel Pump / Speed
When performing the Active Test, check for fuel leakage from the fuel pipes.
Result
Result
Proceed to
Fuel leaks or signs of fuel leaks are present
A
No fuel leaks or signs of fuel leaks
B
Tip:
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
When performing the Active Test, if there is no operating noise from the fuel pump, the fuel pump system may be malfunctioning.
Check if the vehicle ran out of fuel, as engine starting trouble due to running out of fuel is also detected.
A
REPAIR OR REPLACE FUEL LINE
B
CHECK FUEL SYSTEM
Check for foreign matter such as iron particles around the fuel pump (fuel pump, fuel pump filter and inside the fuel tank), and for signs that the fuel pump was stuck.
Result
Result
Proceed to
There is foreign matter or signs that fuel pump was stuck
A
There is no foreign matter and no signs that fuel pump was stuck
B
Tip:
If there is foreign matter such as iron particles on the fuel pump, remove the foreign matter.
Difference between Coolant Temp and Intake Air is 10°C (18°F) or higher*1
Coolant Temp is 125°C (257°F) or higher, or less than ambient temperature*4 by 15°C (27°F) or higher
-
-
Engine coolant temperature sensor
A
Other than above
-15% or less, or 15% or higher
-
Fuel pump control system
Fuel injector assembly
B
-15 to 15%
Minimum speed is 300 rpm or higher*3
Engine assembly
C
Minimum speed is less than 300 rpm
Fuel system
Intake air system
D
Difference between Coolant Temp and Intake Air is less than 10°C (18°F)*2
-
-15% or less, or 15% or higher
-
Fuel pump control system
Fuel injector assembly
B
-15 to 15%
Minimum speed is 300 rpm or higher*3
Engine assembly
C
Minimum speed is less than 300 rpm
Fuel system
Intake air system
D
Tip:
*1: A long time had not elapsed after stopping the engine.
*2: A long time had elapsed after stopping the engine.
*3: Compression loss may have occurred in the engine assembly.
*4: Use an actual ambient temperature estimated from the Initial Intake Air, Ambient Temp for A/C, and (if possible) the weather when the DTC was detected.
Perform "Inspection After Repair" after replacing the engine assembly or engine coolant temperature sensor.
Check for foreign matter such as iron particles around the fuel pump (fuel pump, fuel filter and inside the fuel tank), and for signs that the fuel pump was stuck.
Result
Result
Proceed to
There is foreign matter or signs that fuel pump was stuck
A
There is no foreign matter and no signs that fuel pump was stuck
B
Tip:
If there is foreign matter such as iron particles on the fuel pump, remove the foreign matter.
Engine coolant temperature is 40°C (104°F) or less*1
Pressure regulator assembly
A
Engine coolant temperature is 90°C (194°F) or higher*2
Engine coolant temperature is 40 to 90°C (104 to 194°F)*3
Fuel injector assembly
B
Tip:
*1: If the engine coolant temperature is 40°C [104°F] or less (after stopping the engine and the vehicle is not driven for a long period of time), the pressure regulator may be stuck open. Attach a fuel pressure gauge and check the ability to maintain fuel pressure after stopping the engine.
*2: If the engine coolant temperature is 90°C [194°F] or higher (2 to 5 minutes have passed after stopping the engine), there may be a problem with the pressure regulator failing to maintain the fuel pressure. Attach a fuel pressure gauge and check the ability to maintain fuel pressure after stopping the engine.
*3: If the engine coolant temperature is 40 to 90°C [104 to 194°F] (15 to 120 minutes have passed after stopping the engine), there may be fuel leaking from a fuel injector.
The engine stalls after starter turn off (engine stalls immediately after the first time the engine speed increases)*2
Intake system connections
Throttle body assembly
Camshaft timing oil control valve assembly
Mass air flow meter sub-assembly
D
The initial combustion and starter turn off occur late*3
Engine coolant temperature sensor
Mass air flow meter sub-assembly
Air fuel ratio sensor
Heated oxygen sensor
Fuel injector assembly
Spark plug
Pressure regulator assembly
Fuel pump
Fuel pump control system
E
Tip:
If there is hesitation (cranking speed is slow and combustion occurs before passing TDC) during the initial cranking period, the battery charge may be insufficient or the starter may be malfunctioning.
*1: If there is no initial combustion, a wire harness may be malfunctioning, or the ignition or fuel system may be malfunctioning.
*2: If the engine stalls after starter turn off, the air fuel ratio may be abnormal or the camshaft timing oil control valve may have a problem returning.
*3: If the initial combustion and starter turn off occur late, the fuel injection volume may be incorrect (too low or too high).
INSPECT MASS AIR FLOW METER SUB-ASSEMBLYClick here
E
INSPECT ENGINE COOLANT TEMPERATURE SENSORClick here
A
PERFORM SIMULATION TEST
When cranking the engine, check for a noise indicating that the starter pinion gear is extending, and check that the starter pinion gear is not spinning freely.
Result
Problem Symptom
Suspected Area
Proceed to
A noise indicating that the starter pinion gear is extending is heard and the starter pinion gear is not spinning freely.*1
Battery
Excess engine friction
Starter assembly
A
A noise indicating that the starter pinion gear is extending is heard but the starter pinion gear is spinning freely.
Drive plate and ring gear sub-assembly*2
Fly wheel sub-assembly*3
Starter assembly
B
A noise indicating that the starter pinion gear is extending is not heard
Battery
Starter assembly
Starter system
C
Tip:
*1: The battery may be fully depleted or there may be excess engine friction.
*2: for CVT Models
*3: for Manual Transaxle Models
B
INSPECT STARTER ASSEMBLY (STARTER PINION GEAR)Click here
Check that the crankshaft rotates smoothly when rotating it by hand.
OK
Crankshaft rotates smoothly.
Tip:
Excess engine friction may have occurred temporarily. Remove the cylinder head cover and oil pan, and check for foreign matter such as iron fragments. If there is a malfunction or signs of a malfunction present, perform a detailed inspection by disassembling all the parts.
Perform "Inspection After Repair" after repairing or replacing the engine assembly.
If the accelerator pedal is released after racing the engine, the inspection is easier to perform because the vacuum inside the intake manifold increases and the air suction noise becomes louder.
If Short FT #1 and Long FT #1 are largely different from the normal values (differ by more than 15%) when idling (intake air volume is small) and almost the same as the normal values when racing the engine (for example, when maintaining a speed of 3000 rpm) (intake air volume is high), air leakage may be present.
OK
There are no air leaks.
Tip:
Perform "Inspection After Repair" after repairing or replacing the intake system.
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
When the results of the inspection using the Active Test are normal but the valve operating noise is abnormal, check the valve for any signs of problems.
*1: From step 68, perform intake system troubleshooting (steps 84 to 86). If engine starting trouble still occurs, perform fuel system troubleshooting A (steps 87 to 94).
A
REPLACE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (FOR INTAKE OR EXHAUST CAMSHAFT)
Check that the crankshaft rotates smoothly when rotating it by hand.
OK
Crankshaft rotates smoothly.
Tip:
Excess engine friction may have occurred temporarily. Remove the cylinder head cover and oil pan, and check for foreign matter such as iron fragments. If there is a malfunction or signs of a malfunction present, perform a detailed inspection by disassembling all the parts.
Perform "Inspection After Repair" after repairing or replacing the engine assembly.
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
If the wire harness is normal, after replacing the mass air flow meter, check if engine starting trouble occurs again. If engine starting trouble occurs again, proceed to step 68 and perform intake system troubleshooting (steps 84 to 86). If engine starting trouble still occurs, perform fuel system troubleshooting A (steps 87 to 94).
Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.
Confirm the conditions present when the malfunction occurred based on the customer problem analysis.
Result
Problem Symptom
Suspected Area
Proceed to
When the engine is stopped and a long time has passed, engine starting trouble occurs*1
Pressure regulator assembly is stuck open
A
When the engine is stopped and approximately 2 to 3 minutes have passed, engine starting trouble occurs*2
Failure to maintain fuel pressure by pressure regulator assembly
When the engine is stopped and approximately 15 to 120 minutes have passed, engine starting trouble occurs*3
Fuel injector assembly leak
B
Condition other than above, or there is an inconsistency in the conditions present when engine starting trouble occurs
-
C
*4
Tip:
*1: The pressure regulator may be stuck open. Attach a fuel pressure gauge and check the ability to maintain fuel pressure after stopping the engine.
*2: The pressure regulator may not be able to maintain the fuel pressure. Attach a fuel pressure gauge and check the ability to maintain fuel pressure after stopping the engine.
*3: Fuel may be leaking from a fuel injector assembly.
*4: From step 68, perform fuel system troubleshooting C (steps 69 to 73).
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
If the wire harness is normal, after replacing the ignition coil assembly, check if engine starting trouble occurs again. If engine starting trouble occurs again, proceed to step 68 and perform troubleshooting for the ignition system (steps 75 to 83).
PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP / SPEED)
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
Powertrain > Engine and ECT > Active Test
Tester Display
Control the Fuel Pump / Speed
When performing the Active Test, check for fuel leakage from the fuel pipes.
Result
Result
Proceed to
Fuel leaks or signs of fuel leaks are present
A
No fuel leaks or signs of fuel leaks
B
Tip:
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Check if the vehicle ran out of fuel, as engine starting trouble due to running out of fuel is also detected.
If there are no fuel leaks, after inspecting the fuel pump control system, check if engine starting trouble occurs again. If engine starting trouble occurs again, proceed to step 68 and perform fuel system troubleshooting C (steps 69 to 73).
If the engine coolant temperature sensor is malfunctioning, after replacing it, check if engine starting trouble occurs again. If engine starting trouble occurs, replace the ECM. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
If the wire harness or connector is malfunctioning, after replacing or repairing it, check if engine starting trouble occurs again. If engine starting trouble occurs, replace the ECM. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
If the mass air flow meter sub-assembly is malfunctioning, after replacing it, check if engine starting trouble occurs again. If engine starting trouble occurs, replace the ECM. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Make sure there is not an excessive amount of force applied to the wire harness.
If the wire harness or connector is malfunctioning, after replacing or repairing it, check if engine starting trouble occurs again. If engine starting trouble occurs, replace the ECM. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Result
Proceed to
OK
NG
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
READ VALUE USING GTS
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Long FT #1 and Atmosphere Pressure.
Powertrain > Engine and ECT > Data List
Tester Display
Long FT #1
Atmosphere Pressure
Result
Data List Item
Result
Suspected Area
Proceed to
Long FT #1
25% or higher, or less than -25%
Air fuel ratio sensor
Heated oxygen sensor
Mass air flow meter sub-assembly
Fuel injector assembly
ECM
A
Atmosphere Pressure
80 kPa(abs) [600 mmHg(abs)] or less (when altitude is 0 m [0 ft])
Enter the following menus: Powertrain / Engine and ECT / Utility / Learning Value Reset.
Powertrain > Engine and ECT > Utility
Tester Display
Learning Value Reset
Confirm the following conditions as instructed on the screen.
Ignition switch to ON
Engine stopped
Battery voltage is higher than 9 V
Select "Next" and initialize the learned value.
Tip:
If a message indicating learned value initialization failure is displayed on the screen, confirm the execution conditions, and perform learned value initialization again.
Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Fuel System Status #1.
Powertrain > Engine and ECT > Data List
Tester Display
Fuel System Status #1
Confirm that Fuel System Status #1 is CL.
Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / AF Lambda B1S1.
Powertrain > Engine and ECT > Data List
Tester Display
AF Lambda B1S1
Confirm that AF Lambda B1S1 is within the range of 0.95 to 1.05 when idling.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume for A/F Sensor / All Data / AFS Voltage B1S1 and O2S B1S2.
Powertrain > Engine and ECT > Active Test
Active Test Display
Control the Injection Volume for A/F Sensor
Data List Display
AFS Voltage B1S1
O2S B1S2
Read the output voltage from the air fuel ratio sensor when increasing and decreasing the fuel injection volume.
Standard
GTS Display
Injection Volume
Specified Condition
AFS Voltage B1S1
12.5%
Air fuel ratio sensor output voltage is below 3.1 V
-12.5%
Air fuel ratio sensor output voltage is higher than 3.4 V
Tip:
The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
If the air fuel ratio sensor is malfunctioning, after replacing it, check if engine starting trouble occurs again. If engine starting trouble occurs, replace the ECM. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Perform "Inspection After Repair" after replacing the air fuel ratio sensor.
Check if the idling speed is stable after starting the engine.
OK
Engine speed is stable.
Tip:
After replacing the fuel injector assembly or mass air flow meter sub-assembly, check if engine starting trouble occurs again. If engine starting trouble occurs, replace the ECM. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Perform "Inspection After Repair" after replacing the fuel injector assembly or mass air flow meter sub-assembly.
*1: If one cylinder is abnormal, replace the spark plug of that cylinder and inspect the ignition and fuel system for that cylinder. After performing repairs, check if engine starting trouble occurs again. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
*2: If all cylinders are abnormal, replace the spark plugs of all cylinders and check if engine starting trouble occurs again. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
*3: Engine starting trouble may occur if the vehicle is driven extremely short distances repeatedly.
Perform "Inspect After Repair" after replacing the spark plug.
Confirm the conditions present when the malfunction occurred based on the customer problem analysis.
Result
Problem Symptom
Suspected Area
Proceed to
When the engine is stopped and a long time has passed, engine starting trouble occurs*1
Pressure regulator assembly is stuck open
A
When the engine is stopped and approximately 2 to 3 minutes have passed, engine starting trouble occurs*2
Failure to maintain fuel pressure by pressure regulator assembly
When the engine is stopped and approximately 15 to 120 minutes have passed, engine starting trouble occurs*3
Fuel injector assembly leak
B
Condition other than above, or there is an inconsistency in the conditions present when engine starting trouble occurs
-
C
*4
Tip:
*1: The pressure regulator may be stuck open. Attach a fuel pressure gauge and check the ability to maintain fuel pressure after stopping the engine.
*2: The pressure regulator may not be able to maintain the fuel pressure. Attach a fuel pressure gauge and check the ability to maintain fuel pressure after stopping the engine.
*3: Fuel may be leaking from a fuel injector assembly.
*4: From step 68, perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Attach a fuel pressure gauge and check the fuel pressure after stopping the engine.
Standard
147 kPa (1.5 kgf/cm2, 21 psi) or higher (5 minutes after stopping the engine)
Result
Result
Proceed to
Abnormal
A
Normal
B
*1
Tip:
If the engine cannot be started, read the values after cranking the engine.
*1: From step 68, perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Clean the inside of the surge tank with compressed air.
After stopping the engine, measure the HC concentration inside the surge tank for 15 minutes.
Result
Result
Proceed to
4000 ppm or higher
A
Less than 4000 ppm
B
*1
Tip:
If the concentration is 4000 ppm or higher, a fuel injector may have a sealing problem.
*1: From step 68, perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Perform "Inspection After Repair" after replacing the fuel injector assembly.
If the malfunction could not be identified during the inspection in steps 44, 45, 46 and 52, perform fuel system troubleshooting C (steps 69 to 73).
Result
Performed Step
Troubleshooting by System
Procedure
Proceed to
Steps 44, 45, 46 and 52
Fuel system troubleshooting C
69 to 73
A
If the malfunction could not be identified during the inspection in step 50, perform ignition system troubleshooting (steps 75 to 83).
Result
Performed Step
Troubleshooting by System
Procedure
Proceed to
Step 50
Ignition system troubleshooting
75 to 83
B
If the malfunction could not be identified during the inspection in steps 34 and 40, perform intake air system troubleshooting (steps 84 to 86). If engine starting trouble still occurs, perform fuel system troubleshooting A (steps 87 to 94).
Result
Performed Step
Troubleshooting by System
Procedure
Proceed to
Step 34 and 40
Intake air system troubleshooting
84 to 86
C
Fuel system troubleshooting A
87 to 94
If the malfunction could not be identified during the inspection in steps 55, 56, 57, 58, 61, 62, 64, 65, 66, 67 and 74, perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake air system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
PERFORM ACTIVE TEST USING GTS (CONTROL THE FUEL PUMP / SPEED)
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
Powertrain > Engine and ECT > Active Test
Tester Display
Control the Fuel Pump / Speed
When performing the Active Test, check for fuel leakage from the fuel pipes.
Result
Result
Proceed to
Fuel leaks or signs of fuel leaks are present
A
No fuel leaks or signs of fuel leaks
B
Tip:
Jiggle the wire harness and connector to increase the likelihood of detecting malfunctions that do not always occur.
Check if the vehicle ran out of fuel, as engine starting trouble due to running out of fuel is also detected.
If there are no fuel leaks, after inspecting the fuel pump control system, check if engine starting trouble occurs again. If engine starting trouble still occurs, proceed to step 68 and perform fuel system troubleshooting A (steps 95 to 102), fuel system troubleshooting B (steps 103 to 106), intake system troubleshooting (steps 107 to 108), and ignition system troubleshooting (steps 109 to 117), in that order.
Check if the idling speed after starting the engine is currently stable and has always been stable in the past.
Result
Problem Symptom
Suspected Area
Proceed to
Current unstable idle speed or history of unstable idle speed
Crankshaft position sensor system
A
All current and past idle speeds are stable
Fuel
B
Tip:
Through the customer problem analysis, confirm the fuel being used and the location at which the fuel was added to check if the malfunction is caused by the fuel in the vehicle.
B
REPLACE FUEL
A
CHECK SENSOR INSTALLATION (CRANKSHAFT POSITION SENSOR)
Check the tightening and installation condition of the crankshaft position sensor bolt.
Check the connection of the crankshaft position sensor connector.
OK
Sensor is installed correctly.
Result
Proceed to
OK
NG
NG
SECURELY REINSTALL SENSOR
OK
CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
Check the harnesses and connectors, referring to DTC P0335 inspection procedure.
Check if the idling speed after starting the engine is currently stable and has always been stable in the past.
Result
Problem Symptom
Suspected Area
Proceed to
Current unstable idling speed or history of unstable idling speed
Crankshaft position sensor system
A
All current and past idling speeds are stable
Fuel
B
Tip:
Through the customer problem analysis, confirm the fuel being used and the location at which the fuel was added to check if the malfunction is caused by the fuel in the vehicle.
B
REPLACE FUEL
A
CHECK SENSOR INSTALLATION (CRANKSHAFT POSITION SENSOR)
Check the tightening and installation condition of the crankshaft position sensor bolt.
Check the connection of the crankshaft position sensor connector.
OK
Sensor is installed correctly.
Result
Proceed to
OK
NG
NG
SECURELY REINSTALL SENSOR
OK
CHECK HARNESS AND CONNECTOR (CRANKSHAFT POSITION SENSOR - ECM)
Check the harnesses and connectors, referring to DTC P0335 inspection procedure.
