2KD-FTV VACUUM PUMP REASSEMBLY


  1. INSTALL VACUUM PUMP SHAFT


    1. B007UZOE01

      Using a press, install the new ball bearing to the vacuum pump shaft.

    2. B007OMLE01

      Using SST and a press, install the vacuum pump shaft to the housing.

      SST
      09608-04031
    3. B007V5QE01

      Using a snap ring pliers, install the snap ring.

  2. INSTALL VACUUM PUMP ROTOR ASSEMBLY


    1. Apply the engine oil to the rotor, and install the rotor in the vacuum pump shaft.

  3. INSTALL VACUUM PUMP BLADE A


    1. B007W43

      Apply the engine oil to the 5 vacuum pump blades.

    2. Install the 5 vacuum pump blades into the vacuum pump housing.

      Note


      • Install the vacuum pump blades A with round end facing the inner surface of the vacuum pump housing.

      • Install the vacuum pump blades A with round end touching the inner surface of the vacuum pump housing

      • When reusing the vacuum pump blades A, be sure to reinstall each blade to its original slit on the rotor.

      • Be sure to install the vacuum pump blades A in the correct direction as shown in the illustration.

  4. INSTALL VACUUM PUMP END COVER


    1. B007STE

      Place the vacuum pump in a vise, as shown in the illustration.

      Note

      Do not tighten the vise excessively.

    2. Apply the engine oil to the 2 O-rings.

    3. Install the 2 new O-rings and the vacuum pump end cover temporarily with the 3 bolts.

    4. Using a pin punch (φ5 mm) and hammer, drive in the 2 straight pins.

    5. B007UVZ

      Fully tighten the 3 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

  5. INSTALL CHECK VALVE ASSEMBLY


    1. Install a new gasket and the check valve.

      Torque:
      74 N*m  { 750 kgf*cm, 54 ft.*lbf }

  6. INSTALL VACUUM PUMP GEAR


    1. Temporarily install the woodruff key, vacuum pump gear and gear lock nut to the pump shaft.

    2. Using soft jaws, clamp the vacuum pump gear in the vise.

      Note

      Do not tighten the vise excessively.

    3. Tighten the gear lock nut.

      Torque:
      110 N*m  { 1125 kgf*cm, 81 ft.*lbf }

  7. INSPECT VACUUM PUMP ASSEMBLY


    1. B007WCY

      Turn the gear in the vacuum pump counter-clockwise (left-hand turn, viewed from the gear side) and check for improper movement or torque change.