ENGINE UNIT(w/o Glow Plug Controller) COMPONENTS

ILLUSTRATION

A295243C01

*1

EGR WITH COOLER PIPE ASSEMBLY

*2

VACUUM HOSE

*3

NO. 2 OIL COOLER HOSE

*4

NO. 2 WATER BY-PASS HOSE

*5

VACUUM TRANSMITTING HOSE

*6

GASKET

*7

STUD BOLT

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-

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295245C01

*1

EGR VALVE (ELECTRIC EGR CONTROL VALVE ASSEMBLY)

*2

ENGINE OIL LEVEL DIPSTICK

*3

ENGINE OIL LEVEL DIPSTICK GUIDE

*4

NO. 1 EGR COOLER BRACKET

*5

NO. 4 WATER BY-PASS HOSE

*6

NO. 3 WATER BY-PASS HOSE

*7

GASKET

*8

O-RING

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Precoated part

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-

ILLUSTRATION

A295246C01

*1

INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY

*2

NO. 2 OIL COOLER HOSE

*3

NO. 2 WATER BY-PASS HOSE

*4

NO. 3 WATER BY-PASS HOSE

*5

OIL COOLER HOSE

*6

WATER BY-PASS HOSE

*7

INTAKE AIR CONNECTOR GASKET

*8

HOSE CLAMP

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295247C01

*1

COMMON RAIL ASSEMBLY

*2

GLOW PLUG ASSEMBLY

*3

FUEL INLET PIPE SUB-ASSEMBLY

*4

NO. 1 GLOW PLUG CONNECTOR

*5

NO. 1 INJECTION PIPE SUB-ASSEMBLY

*6

NO. 1 INTAKE MANIFOLD INSULATOR

*7

NO. 2 FUEL HOSE

*8

NO. 2 INJECTION PIPE SUB-ASSEMBLY

*9

NO. 3 INJECTION PIPE SUB-ASSEMBLY

*10

SCREW GROMMET

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295248C01

*1

INJECTION NOZZLE SEAT

*2

INJECTOR ASSEMBLY

*3

NO. 1 NOZZLE HOLDER CLAMP

*4

NO. 1 SUPPLY PUMP DRIVE COUPLING

*5

NO. 2 INTAKE MANIFOLD INSULATOR

*6

NOZZLE HOLDER CLAMP SEAT

*7

NOZZLE LEAKAGE PIPE ASSEMBLY

*8

NOZZLE LEAKAGE PIPE SET CLAMP

*9

SUPPLY PUMP ASSEMBLY

*10

NO. 1 FUEL HOSE

*11

NO. 2 FUEL HOSE

*12

O-RING

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295249C01

*1

INLET WATER HOSE LH

*2

INLET WATER HOSE RH

*3

INLET WATER PIPE

*4

NO. 4 WATER BY-PASS HOSE

*5

OUTLET WATER SUB-ASSEMBLY

*6

WATER BY-PASS PIPE SUB-ASSEMBLY

*7

WATER INLET

*8

WATER TEMPERATURE SENSOR

*9

WATER OUTLET GASKET

*10

NO. 1 WATER INLET HOUSING GASKET

*11

O-RING

*12

HOSE CLAMP

*13

GASKET

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-

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295250C01

*1

NO. 2 OIL PAN COVER SILENCER

*2

NO. 5 ENGINE COVER

*3

OIL PAN COVER

*4

WASHER PLATE

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

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-

ILLUSTRATION

A295251C01

*A

w/ No. 1 Engine Cover

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-

*1

CRANKSHAFT DAMPER SUB-ASSEMBLY

*2

ENGINE COVER BRACKET

*3

GENERATOR ASSEMBLY

*4

GENERATOR BRACKET

*5

OIL PRESSURE SENDER GAGE ASSEMBLY

*6

TIMING CHAIN COVER OIL SEAL

*7

VACUUM PUMP ASSEMBLY

*8

V-RIBBED BELT TENSIONER ASSEMBLY

*9

O-RING

*10

OIL PRESSURE SWITCHING VALVE ASSEMBLY

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

V100135

MP Grease

Precoated part

ILLUSTRATION

A295252C01

*A

w/o Stop And Start System

*B

w/ Stop And Start System

*1

CAMSHAFT POSITION SENSOR

*2

CYLINDER HEAD COVER SUB-ASSEMBLY

*3

HARNESS BRACKET

*4

NO. 2 CYLINDER HEAD COVER

*5

OIL FILLER CAP SUB-ASSEMBLY

*6

CYLINDER HEAD COVER GASKET

*7

OIL FILLER CAP GASKET

*8

HOLE PLUG

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

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-

ILLUSTRATION

A295253C01

*1

ENGINE MOUNTING BRACKET RH

*2

INLET WATER HOUSING

*3

NO. 2 TIMING CHAIN COVER

*4

OIL CHECK VALVE SUB-ASSEMBLY

*5

TIMING CHAIN COVER SUB-ASSEMBLY

*6

HARNESS BRACKET

*7

OIL PUMP GASKET

*8

NO. 2 WATER INLET HOUSING GASKET

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295254C01

*A

w/ Stop And Start System

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-

*1

CHAIN DAMPER SPRING

*2

CHAIN SUB-ASSEMBLY

*3

CHAIN TENSIONER SLIPPER

*4

NO. 1 CHAIN TENSIONER ASSEMBLY

*5

NO. 1 CHAIN VIBRATION DAMPER

*6

NO. 2 CHAIN SUB-ASSEMBLY

*7

CAMSHAFT TIMING SPROCKET

*8

CHAIN TENSIONER PLATE

*9

OIL PUMP DRIVE GEAR

*10

OIL PUMP DRIVE SHAFT GEAR

*11

CRANKSHAFT TIMING SPROCKET

*12

SENSOR PLATE

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

ILLUSTRATION

A295255C01

*1

CAMSHAFT

*2

CYLINDER BLOCK WATER JACKET SPACER

*3

CYLINDER HEAD GASKET

*4

CYLINDER HEAD SUB-ASSEMBLY

*5

NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

*6

NO. 1 CAMSHAFT BEARING CAP

*7

NO. 2 CAMSHAFT BEARING CAP

*8

PLATE WASHER

*9

CYLINDER HEAD SET BOLT

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-

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

*T1

1st: 50 (510, 37)

2nd: turn 90°

3rd: turn 90°

4th: turn 90°

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-

ILLUSTRATION

A295256C01

*1

OIL COOLER ASSEMBLY

*2

OIL FILTER BRACKET SUB-ASSEMBLY

*3

OIL FILTER ELEMENT

*4

OIL FILTER CAP

*5

O-RING

*6

GASKET

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

ILLUSTRATION

A295257C01

*1

ENGINE OIL LEVEL SENSOR

*2

ENGINE REAR OIL SEAL

*3

NO. 2 OIL PAN SUB-ASSEMBLY

*4

OIL PAN SUB-ASSEMBLY

*5

CYLINDER BLOCK SUB-ASSEMBLY

*6

STUD BOLT

*7

GASKET

*8

OIL PAN DRAIN PLUG

V100146

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

V100135

MP Grease

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