2KD-FTV VACUUM PUMP INSTALLATION


  1. INSTALL VACUUM PUMP ASSEMBLY


    1. Apply the engine oil to the 2 new O-rings.

    2. Install the 2 O-rings to the vacuum pump assembly.

    3. B007W8C

      Install the vacuum pump assembly to the engine with the 2 nuts.

      Torque:
      21 N*m  { 210 kgf*cm, 15 ft.*lbf }

      Note


      • Do not drop the vacuum pump packing.

      • Make sure that the vacuum pump assembly is securely installed.

    4. B007W3F

      Install the vacuum pump union and the 2 new gaskets with the union bolt.

      Torque:
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }

      Note

      Check that the stopper of the vacuum pump union is securely holding on the vacuum pump assembly.

    5. Connect the 2 hoses with the clip to the vacuum pump.

      Note

      Set the vacuum hose so the white marking facing upward.

  2. INSPECT VACUUM PUMP ASSEMBLY


    1. Slide the clip and disconnect the vacuum hose from the vacuum pump union.

    2. Connect the hose of a vacuum gauge to the vacuum pump union.

    3. Insert a plug into the other hose of the vacuum gauge.

    4. Start the engine and warm it up for more than 2 minutes.

    5. B007V35E02

      With the engine idling, check the negative pressure of the vacuum pump.

      Standard negative pressure
      More than 86.7 kPa (650 mmHg, 25.59 in.Hg)

      Tech Tips

      It is necessary to replace the vacuum pump blades every 200000 km (124000 miles).

    6. Remove the vacuum gauge from the vacuum pump union.

    7. Connect the vacuum hose to the vacuum pump union with the clip.

  3. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.2

  4. INSTALL ENGINE UNDER COVER NO.1