BRAKE PEDAL(for RHD with Vacuum Brake Booster) INSTALLATION

PROCEDURE


  1. INSTALL BRAKE PEDAL PAD


    1. Install the brake pedal pad to the brake pedal support assembly.

      Tech Tips

      Installation is easier after applying a small amount of soapy water.

  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY


    1. B006AP4

      Install the brake pedal support assembly with the 4 nuts.

      Torque:
      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Install the 2 clips to the brake pedal support assembly.

  3. INSTALL PUSH ROD PIN


    1. B006CJCC01
      B006E97 Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the push rod pin.

    2. B006D7X

      Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      Be sure to install the push rod pin in the correct direction.

  4. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

    Click here

  5. INSTALL STOP LIGHT SWITCH ASSEMBLY

    Click here

  6. INSTALL BRAKE PEDAL RETURN SPRING


    1. B006E6M

      Install the brake pedal return spring to the brake pedal support assembly.

  7. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

    Click here

    Tech Tips

    After performing brake pedal height checks and adjustments, install the instrument panel safety pad sub-assembly.

  8. CONNECT BRAKE PEDAL SUPPORT ASSEMBLY


    1. B006CLA

      Connect the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
    2. B006CV5

      Connect the wire harness clamp to the brake pedal support assembly.

    3. Connect the brake pedal load sensing switch connector.

  9. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  10. INSTALL STEERING COLUMN ASSEMBLY

    Click here

  11. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

    Click here

  12. INSPECT BRAKE PEDAL

    Click here