BACK WINDOW GLASS(for Sedan) INSTALLATION

PROCEDURE

1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)

   1. Using a brush or sponge, coat the application area of 2 new No. 2 back window glass stoppers with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   2. 

      *A	Back Side
      *a	Ceramic Notch
      *b	Back Window Glass Edge Side

      Install the 2 new No. 2 back window glass stoppers to the back window glass as shown in the illustration.

      Standard Dimension

      Area	Dimension
      a	20.8 mm (0.819 in.)

      Tip:

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)

   1. 

      Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

      Tip:

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

3. INSTALL BACK WINDOW GLASS ADHESIVE DAM

   1. 

      *a

      Cut

      Cut the back window glass adhesive dam so that it is the appropriate size as shown in the illustration.

      Standard Dimension

      Area	Dimension
      a	369.1 cm (12.1 ft.)

   2. Using a brush or sponge, coat the application area of a new back window glass adhesive dam with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   3. Install the new back window glass adhesive dam onto the back window glass as shown in the illustration.

      

      *A	Back Side	-	-
      *a	Back window glass adhesive dam positioning ceramic notch	*b	Back window glass adhesive dam positioning center line

      Standard Dimension

      Area	Dimension
      a	4.0 mm (0.157 in.)

4. INSTALL BACK WINDOW GLASS

   1. 

      *a

      Matchmark

      Position the back window glass.

      1. Using suction cups, place the back window glass in the correct position.

      2. Check that the whole contact surface of the back window glass rim is perfectly even.

      3. Align the matchmarks on the back window glass and vehicle body.

         Note:

         Check that the No. 1 and No. 2 back window glass stoppers are installed to the vehicle body correctly.

      4. Remove the back window glass.

   2. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

   3. Using a brush or sponge, coat the adhesive application area with primer G.

      

      *A	Back Side	-	-
      	Primer G	-	-

      Standard Dimension

      Area	Dimension
      a	32.6 mm (1.28 in.)
      b	21.6 mm (0.850 in.)

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

   4. Apply adhesive to the back window glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. 

         *a

         Nozzle

         Cut off the tip of the cartridge nozzle as shown in the illustration.

         Standard Dimension

         Area	Dimension
         a	12.0 mm (0.472 in.)
         b	8.0 mm (0.315 in.)

         Tip:

         After cutting off the tip, use all adhesive within the time described in the table below.

         Usage Time Frame

         Temperature	Usage Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour and 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

         

         *A	Back Side	-	-
         *a	Adhesive positioning ceramic notch	*b	Adhesive positioning center line
         	Adhesive	-	-

         Standard Dimension

         Area	Dimension
         a	14.6 mm (0.575 in.)
         b	14.6 mm (0.575 in.)
         c	8.0 mm (0.315 in.)
         d	17.6 mm (0.693 in.)

   5. Install the back window glass.

      1. 

         *a

         Matchmark

         Using suction cups, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.

         Note:

         • Check that the No. 1 and No. 2 back window glass stoppers are installed to the vehicle body correctly.

         • Check the clearance between the vehicle body and back window glass.

      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

         Tip:

         Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the back window glass using protective tape until the applied adhesive becomes hard.

         Note:

         Do not drive the vehicle for the time described in the table below.

         Minimum Time

         Temperature	Minimum Time Prior to Driving Vehicle
         35°C (95°F)	1 hour and 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

   6. Connect each connector.

5. INSPECT FOR LEAK

   1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

   2. If water leaks into the cabin, allow the water to dry and add adhesive.

   3. Remove the protective tape.

6. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

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7. INSTALL ROOF HEADLINING

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