FRONT PROPELLER SHAFT ASSEMBLY REASSEMBLY

PROCEDURE

  1. INSTALL FRONT UNIVERSAL JOINT SPIDER BEARING

    Tip:

    Use the same procedure for all propeller shaft universal joint spider bearing.

    1. C258225

      Apply MP grease to a new spider and spider bearing.

      Note:

      Be careful not to apply too much grease.

    2. Install the universal joint spider to the propeller shaft.

    3. C258226N01

      Using SST, install 2 of the spider bearings to the universal joint spider.

      09332-25010

    4. Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal width.

      09332-25010

    5. C258372

      Install 4 new snap rings of equal thickness which will allow no axial play.

      Tip:

      Do not reuse the snap rings.

      Standard Snap Ring

      Part No.

      Mark

      Thickness

      90520-25039

      1

      2.28 to 2.30 mm

      (0.0897 to 0.0905 in.)

      90520-25040

      2

      2.30 to 2.32 mm

      (0.0905 to 0.0913 in.)

      90520-25041

      -

      2.32 to 2.34 mm

      (0.0913 to 0.0921 in.)

      90520-25042

      Brown

      2.34 to 2.36 mm

      (0.0921 to 0.0929 in.)

      90520-25043

      Blue

      2.36 to 2.38 mm

      (0.0929 to 0.0937 in.)

      90520-25044

      6

      2.38 to 2.40 mm

      (0.0937 to 0.0944 in.)

      90520-25045

      7

      2.40 to 2.42 mm

      (0.0944 to 0.0952 in.)

      90520-25046

      8

      2.42 to 2.44 mm

      (0.0952 to 0.0960 in.)

      90520-25047

      		 C262545

      2.44 to 2.46 mm

      (0.0960 to 0.0968 in.)

      90520-25048

      10

      2.46 to 2.48 mm

      (0.0968 to 0.0976 in.)

      90520-25049

      A

      2.48 to 2.50 mm

      (0.0976 to 0.0984 in.)

      90520-25050

      B

      2.50 to 2.52 mm

      (0.0984 to 0.0992 in.)

      90520-25051

      C

      2.52 to 2.54 mm

      (0.0992 to 0.0999 in.)

      90520-25052

      D

      2.54 to 2.56 mm

      (0.0999 to 0.1007 in.)

      90520-25053

      E

      2.56 to 2.58 mm

      (0.1007 to 0.1015 in.)

      90520-25054

      J

      2.18 to 2.20 mm

      (0.0858 to 0.0866 in.)

      90520-25055

      K

      2.20 to 2.22 mm

      (0.0866 to 0.0874 in.)

      90520-25056

      F

      2.22 to 2.24 mm

      (0.0874 to 0.0881 in.)

      90520-25057

      G

      2.24 to 2.26 mm

      (0.0881 to 0.0889 in.)

      90520-25058

      H

      2.26 to 2.28 mm

      (0.0889 to 0.0897 in.)
      Note:

      • Use a new retainer ring.

      • Use retainer rings with as close the same thickness as possible on both ends.

    6. C258227C01

      *a

      Hammering Point

      Using a hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

      Tip:

      Install a new spider bearing on the sleeve side using the procedure described above.

    7. Align the matchmarks on the flange yoke and sleeve yoke.

    8. C258228N01

      Using SST, install the spider bearings to the universal joint spider.

      09332-25010

    9. Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal in width.

      09332-25010

    10. Install 4 new snap rings of equal thickness which will allow 0 mm (0 in.) of axial play.

      Tip:

      Do not reuse the snap rings.

      Standard Snap Ring

      Part No.

      Mark

      Thickness

      90520-25039

      1

      2.28 to 2.30 mm

      (0.0897 to 0.0905 in.)

      90520-25040

      2

      2.30 to 2.32 mm

      (0.0905 to 0.0913 in.)

      90520-25041

      -

      2.32 to 2.34 mm

      (0.0913 to 0.0921 in.)

      90520-25042

      Brown

      2.34 to 2.36 mm

      (0.0921 to 0.0929 in.)

      90520-25043

      Blue

      2.36 to 2.38 mm

      (0.0929 to 0.0937 in.)

      90520-25044

      6

      2.38 to 2.40 mm

      (0.0937 to 0.0944 in.)

      90520-25045

      7

      2.40 to 2.42 mm

      (0.0944 to 0.0952 in.)

      90520-25046

      8

      2.42 to 2.44 mm

      (0.0952 to 0.0960 in.)

      90520-25047

      		 C262545

      2.44 to 2.46 mm

      (0.0960 to 0.0968 in.)

      90520-25048

      10

      2.46 to 2.48 mm

      (0.0968 to 0.0976 in.)

      90520-25049

      A

      2.48 to 2.50 mm

      (0.0976 to 0.0984 in.)

      90520-25050

      B

      2.50 to 2.52 mm

      (0.0984 to 0.0992 in.)

      90520-25051

      C

      2.52 to 2.54 mm

      (0.0992 to 0.0999 in.)

      90520-25052

      D

      2.54 to 2.56 mm

      (0.0999 to 0.1007 in.)

      90520-25053

      E

      2.56 to 2.58 mm

      (0.1008 to 0.1015 in.)

      90520-25054

      J

      2.18 to 2.20 mm

      (0.0858 to 0.0866 in.)

      90520-25055

      K

      2.20 to 2.22 mm

      (0.0866 to 0.0874 in.)

      90520-25056

      F

      2.22 to 2.24 mm

      (0.0874 to 0.0881 in.)

      90520-25057

      G

      2.24 to 2.26 mm

      (0.0881 to 0.0889 in.)

      90520-25058

      H

      2.26 to 2.28 mm

      (0.0889 to 0.0897 in.)
      Note:

      • Use a new retainer ring.

      • Use retainer rings with as close to the same thickness as possible on both ends.

    11. C258229C01

      *a

      Hammering Point

      Using a plastic-faced hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

      Tip:

      Install a new spider bearing on the sleeve side using the procedure described above.

  2. INSPECT PROPELLER SHAFT ASSEMBLY

    Tip:

    When replacing the spider bearing, be sure that the grease fitting assembly hole is facing the direction shown in the illustration.

    C258230C01

    *a

    Spider Grease Fitting Assembly Direction for Front Propeller Shaft Assembly

    *b

    Rear Side

  3. INSPECT FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING

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