AUTOMATIC TRANSMISSION UNIT REASSEMBLY


  1. BEARING POSITION

    B007U7NE01
    Bearing and Race Diameter
    Position Front Race Diameter Inside/Outside Thrust Bearing Diameter Inside/Outside Rear Race Diameter Inside/Outside
    A - 24.32 mm (0.957 in.)/43.20 mm (1.70 in.) 24.32 mm (0.957 in.)/39.20 mm (1.54 in.)
    B - 37.30 mm (1.47 in.)/52.52 mm (2.07 in.) -
    C 30.00 mm (1.18 in.)/48.54 mm (1.91 in.) 28.30 mm (1.11 in.)/46.48 mm (1.83 in.) 27.58 mm (1.09 in.)/44.70 mm (1.76 in.)
    D 24.05 mm (0.947 in.)/37.59 mm (1.48 in.) 23.34 mm (0.919 in.)/37.59 mm (1.48 in.) -
    E 24.05 mm (0.947 in.)/37.59 mm (1.48 in.) 23.34 mm (0.919 in.)/37.59 mm (1.48 in.) 21.41 mm (0.843 in.)/37.59 mm (1.48 in.)
    F 30.00 mm (1.18 in.)/47.9 mm (1.89 in.) 28.30 mm (1.11 in.)/46.48 mm (1.83 in.) 27.58 mm (1.09 in.)/44.70 mm (1.76 in.)
    G - 21.40 mm (0.843 in.)/47.30 mm (1.86 in.) -
    H 30.00 mm (1.18 in.)/48.54 mm (1.91 in.) 28.30 mm (1.11 in.)/46.48 mm (1.83 in.) -
    I - 38.15 mm (1.50 in.)/55.30 mm (2.18 in.) 39.12 mm (1.54 in.)/57.53 mm (2.26 in.)

  2. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

    B007U3XE02

    1. Using SST, tap in 2 new manual valve lever shaft oil seals.

      SST
      09350-20015   ( 09361-30011 )

    2. Coat the lips of the manual valve lever shaft oil seals with MP grease.

  3. INSTALL MANUAL VALVE LEVER SHAFT


    1. B007P3WE04
      Text in Illustration
      *1 Manual Valve Lever Shaft
      *2 Manual Valve Lever
      *3 Spacer

      Install a new spacer to the manual valve lever.

    2. Insert the manual valve lever shaft into the transmission case through the manual valve lever to install it.

    3. B007ONJ

      Using a hammer, tap in a new spring pin.

    4. B007UEE

      Align the manual valve lever indentation with the spacer hole, and stake them with a pin punch.

    5. Check that the manual valve lever shaft rotates smoothly.

  4. INSTALL NO. 3 BRAKE PISTON


    1. B007UHUE04
      Text in Illustration
      *1 No. 3 Brake Piston
      *2 Brake Reaction Sleeve
      *3 Inner Piston

      Coat 5 new O-rings with ATF and install them to the inner piston, brake reaction sleeve and No. 3 brake piston.

      Note

      The thinner O-ring must be installed to the outside of the sleeve.

    2. Assemble the inner piston, brake reaction sleeve and No. 3 brake piston.

    3. B007UK0

      Press the assembled pistons into the transmission case by hand to install them.

      Note

      Be careful not to damage the O-rings.

    4. Make sure that the end gap of the snap ring is not aligned with the claw of the spring seat.

  5. INSTALL NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. B007VQK

      Place the No. 3 brake piston return spring sub-assembly onto the No. 3 brake piston.

    2. B007VUSE04
      Text in Illustration
      *a Claw

      Position SST as shown in the illustration and compress the No. 3 brake piston return spring sub-assembly with SST.

      SST
      09350-20015   ( 09369-20040 )

    3. Install the snap ring with a snap ring expander.

      Note


      • Make sure that the end gap of the snap ring is not aligned with the claw of the spring seat.

      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  6. INSPECT NO. 3 BRAKE PISTON MOVEMENT

    B007SVO

    1. Check that the No. 3 brake pistons move smoothly when applying compressed air into and releasing compressed air from the transmission case.

  7. INSTALL BRAKE APPLY TUBE

    B007RER

    1. Coat the race with MP grease and install it to the transmission case.

      Race Diameter
      Item Inside Outside
      Race I 39.12 mm (1.54 in.) 57.53 mm (2.26 in.)

      Note

      Make sure the race is installed so that it is oriented correctly.

    2. B007Q0G

      Align the locking tabs of the brake apply tube with the cutouts of the transmission case and install the brake apply tube.

      Note

      Make sure that the tabs of the brake apply tube end are completely inserted into the No. 3 brake piston.

  8. INSTALL BRAKE PLATE STOPPER SPRING

    B007QU7

  9. INSTALL REAR PLANETARY RING GEAR SUB-ASSEMBLY


    1. B007QOM

      Coat a new oil seal ring with ATF and install it to the intermediate shaft sub-assembly.

      Tech Tips

      After installing the oil seal ring, check that it rotates smoothly.

    2. B007R3U

      Coat the bearing with MP grease and install it to the intermediate shaft.

      Bearing Diameter
      Item Inside Outside
      Bearing G 21.40 mm (0.843 in.) 47.30 mm (1.86 in.)

      Note

      Make sure the bearing is installed so that it is oriented correctly.

    3. B007Q2G

      Install the ring gear to the intermediate shaft sub-assembly.

    4. B007PEN

      Install the set ring.

  10. INSTALL REAR PLANETARY SUN GEAR

    B007S6D

  11. INSTALL REAR PLANETARY GEAR ASSEMBLY

    B007W99

  12. INSTALL INTERMEDIATE SHAFT SUB-ASSEMBLY WITH REAR PLANETARY GEAR ASSEMBLY AND REAR PLANETARY RING GEAR SUB-ASSEMBLY


    1. B007QP5E02
      Text in Illustration
      *1 Bearing H
      *2 Race H

      Coat the bearing and race with MP grease and install them to the rear planetary ring gear sub-assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Race H 30.00 mm (1.18 in.) 48.54 mm (1.91 in.)
      Bearing H 28.30 mm (1.11 in.) 46.48 mm (1.83 in.)

      Note

      Make sure the bearing and race are installed so that they are oriented correctly.

    2. B007TOD

      Install the intermediate shaft sub-assembly with rear planetary gear assembly and rear planetary ring gear sub-assembly to the output shaft assembly.

  13. INSTALL FRONT PLANETARY RING GEAR


    1. B007UFL

      Install the snap ring.

      Note


      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

    2. B007QE2

      Align the snap ring ends with the wide cutout portion of the output shaft assembly.

      Note

      Make sure that the snap ring is inserted into the groove.

    3. Using a snap ring expander, install the front planetary ring gear while compressing the snap ring.

    4. Check that the snap ring is installed to the groove of the output shaft assembly.

  14. INSTALL REAR PLANETARY GEAR ASSEMBLY WITH INTERMEDIATE SHAFT SUB-ASSEMBLY


    1. B007TYG

      Coat the thrust washer with MP grease and install the thrust washer to the rear planetary gear assembly.

      Note

      Make sure that the tabs of the washer are aligned with the cutout portions on the rear planetary gear assembly.

    2. B007PU5

      Coat the bearing with MP grease and install it to the output shaft assembly.

      Bearing Diameter
      Item Inside Outside
      Bearing I 38.15 mm (1.50 in.) 55.30 mm (2.18 in.)

      Note

      Make sure the bearing is installed so that it is oriented correctly.

    3. B007TYG

      Coat the thrust washer with MP grease and install the thrust washer to the rear planetary gear assembly.

      Note

      Make sure that the tabs of the thrust washer are aligned with the cutout portions on the rear planetary gear assembly.

    4. B007QNGE04

      Coat a new oil seal ring with ATF.

    5. Connect the ends of the oil seal ring and install it to the output shaft assembly.

      Note

      Do not expand the oil seal ring excessively.

      Tech Tips

      After installing the oil seal ring, check that it rotates smoothly.

    6. B007SOY

      Install the intermediate shaft sub-assembly with rear planetary gear assembly and output shaft assembly to the transmission case.

  15. INSTALL NO. 3 BRAKE DISC SET


    1. B007QLIE04
      Text in Illustration
      *1 Pressure Plate
      *2 No. 3 Brake Disc
      *3 Plate

      Install the pressure plate with the flat surface facing the front of the transmission case.

    2. Install the 5 No. 3 brake discs and 4 plates.

      Install in order
      *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *2

  16. INSPECT PACK CLEARANCE OF NO. 3 BRAKE


    1. B007UX4

      Using a vernier caliper, measure the clearance between the No. 3 brake disc and transmission case as shown in the illustration.

      Standard pack clearance
      0.52 to 1.27 mm (0.0205 to 0.0499 in.)

      Tech Tips


      • If the result is not as specified, replace the pressure plate with one of a different thickness.

      • There are 6 types of pressure plates that can be used to adjust the pack clearance. Select the one with the most appropriate thickness.

      Pressure Plate Thickness
      Part No. Mark Thickness
      35639-22010 - 2.95 to 3.05 mm (0.117 to 0.120 in.)
      35639-22020 325 3.20 to 3.30 mm (0.126 to 0.129 in.)
      35639-22030 350 3.45 to 3.55 mm (0.136 to 0.139 in.)
      35639-22040 375 3.70 to 3.80 mm (0.146 to 0.149 in.)
      35639-22050 400 3.95 to 4.05 mm (0.156 to 0.159 in.)
      35639-22060 425 4.20 to 4.30 mm (0.166 to 0.169 in.)

  17. INSTALL NO. 2 ONE-WAY CLUTCH


    1. B007TUL

      Coat the thrust washer with MP grease and install the thrust washer to the front planetary gear sub-assembly.

      Note

      Make sure that the tabs of the thrust washer are aligned with the cutout portions on the front planetary gear sub-assembly.

    2. B007VYJE04
      Text in Illustration
      *1 One-way Clutch Retainer
      *2 No. 2 One-way Clutch
      *a Open End

      Install the No. 2 one-way clutch and 2 retainers to the front planetary gear sub-assembly as shown in the illustration.

      Tech Tips

      Make sure that the open end of the No. 2 one-way clutch is facing upward.

    3. B007Q8C

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the No. 2 one-way clutch and front planetary gear sub-assembly.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  18. INSPECT NO. 2 ONE-WAY CLUTCH


    1. B007PES

      Hold the No. 2 one-way clutch inner race sub-assembly and turn the front planetary gear sub-assembly. Check that the front planetary gear sub-assembly can be turned counterclockwise but cannot be turned clockwise.

      Text in Illustration
      B007USN Lock
      B007QIC Free

  19. INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. B007VL0

      Coat the thrust washer with MP grease and install the thrust washer to the front planetary gear sub-assembly.

      Note

      Make sure that the tabs of the thrust washer are aligned with the holes on the front planetary gear sub-assembly.

    2. B007PW2

      Install the front planetary gear sub-assembly.

      Tech Tips

      Mesh the splines of the front planetary gear sub-assembly with the teeth of the No. 3 brake disc set by rotating and pushing the front planetary gear sub-assembly.

    3. B007SMG

      Position the notched tooth of the No. 2 one-way clutch inner race sub-assembly toward the transmission valve body assembly side of the transmission case and push the No. 2 one-way clutch inner race sub-assembly into place.

      Tech Tips

      The No. 2 one-way clutch inner race sub-assembly is correctly installed if the snap ring groove is fully visible.

    4. B007VDE

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the transmission case.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  20. INSTALL NO. 1 ONE-WAY CLUTCH ASSEMBLY


    1. Coat 2 new oil seal rings with ATF.

    2. B007OSXE04

      Connect the ends of the oil seal rings and install the oil seal rings to the planetary sun gear sub-assembly.

      Note

      Do not expand the oil seal rings excessively.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

    3. B007SFNE04
      Text in Illustration
      *1 One-way Clutch Retainer
      *2 No. 1 One-way Clutch
      *a Open End

      Install the No. 1 one-way clutch to the outer race with the open end of the No. 1 one-way clutch facing rearward.

    4. Install the 2 one-way clutch retainers.

    5. B007SCV

      Install 2 new retainers to the outer race.

    6. Using a pin punch and hammer, stake the claws of the 2 retainers.

    7. B007RNZ

      Install the No. 1 one-way clutch to the planetary sun gear sub-assembly.

  21. INSPECT NO. 1 ONE-WAY CLUTCH ASSEMBLY


    1. B007Q9G

      Hold the No. 1 one-way clutch and turn the planetary sun gear sub-assembly. Check that the planetary sun gear sub-assembly can be turned counterclockwise but cannot be turned clockwise.

      Text in Illustration
      B007USN Lock
      B007QIC Free

  22. INSTALL NO. 2 BRAKE PISTON


    1. Coat a new O-ring with ATF and install it to the center support sub-assembly.

    2. Coat a new O-ring with ATF and install it to the brake piston.

    3. Install the No. 2 brake piston.

    4. B007R06E01

      Place SST on the No. 2 brake piston.

      SST
      09350-20015   ( 09369-20040 )

    5. Press the No. 2 brake piston into the center support sub-assembly by hand.

      Note

      Be careful not to damage the O-rings.

  23. INSTALL NO. 2 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. B007TJL

      Place the No. 2 brake piston return spring sub-assembly onto the No. 2 brake piston.

    2. B007VC6E04
      Text in Illustration
      *a Claw

      Place SST on the No. 2 brake piston return spring sub-assembly and compress the No. 2 brake piston return spring sub-assembly with press.

      SST
      09350-20015   ( 09369-20040 )

    3. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Make sure the end gap of the snap ring is not aligned with the spring seat claw.

      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  24. INSTALL NO. 2 BRAKE DISC SET


    1. B007V0ZE02
      Text in Illustration
      *1 Plate
      *2 No. 2 Brake Disc

      Install the 3 plates and 3 No. 2 brake discs to the center support sub-assembly.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2
    2. B007UHA

      Install the flange with the flat end facing downward.

    3. B007R9P

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the center support sub-assembly.

      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the center support sub-assembly.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  25. INSPECT PISTON STROKE OF NO. 2 BRAKE PISTON

    B007VKO

    1. Using a dial indicator, measure the No. 2 brake piston stroke by applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) as shown in the illustration.

      Standard piston stroke
      0.98 to 1.71 mm (0.0386 to 0.0673 in.)

      If the stroke is not as specified, inspect the No. 2 brake discs.

  26. INSTALL NO. 1 BRAKE PISTON


    1. B007RS9

      Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.

    2. Install the No. 1 brake piston to the center support sub-assembly.

    3. B007SS5E02

      Place SST on the No. 1 brake piston.

      SST
      09350-20015   ( 09369-20040 )

    4. Press the No. 1 brake piston into the center support sub-assembly by hand.

      Note

      Be careful not to damage the O-rings.

  27. INSTALL NO. 1 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. B007SU7

      Place the No. 1 brake piston return spring sub-assembly onto the No. 1 brake piston.

    2. B007OXCE04
      Text in Illustration
      *a Claw

      Place SST on the No. 1 brake piston return spring sub-assembly and compress the No. 1 brake piston return spring sub-assembly with a press.

      SST
      09350-20015   ( 09369-20040 )

    3. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Make sure the end gap of the snap ring is not aligned with the spring seat claw.

      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  28. INSTALL NO. 1 BRAKE DISC SET


    1. B007TTJE02
      Text in Illustration
      *1 Plate
      *2 No. 1 Brake Disc

      Install the 3 plates and 2 No. 1 brake discs to the center support sub-assembly.

      Install in order
      *1 - *2 - *1 - *1 - *2
    2. B007OSI

      Install the flange with the rounded edge facing upward.

    3. B007PSC

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the center support sub-assembly.

      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the center support sub-assembly.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  29. INSPECT PISTON STROKE OF NO. 1 BRAKE PISTON


    1. B007WDI

      Using a dial indicator, measure the No. 1 brake piston stroke by applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) as shown in the illustration.

      Standard piston stroke
      0.75 to 1.35 mm (0.0296 to 0.0531 in.)

      If the stroke is not as specified, inspect the No. 1 brake discs.

  30. INSTALL PLANETARY SUN GEAR SUB-ASSEMBLY WITH NO. 1 ONE-WAY CLUTCH


    1. B007QUV

      While turning the No. 1 one-way clutch, install the planetary sun gear sub-assembly with No. 1 one-way clutch.

    2. B007VHW

      Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  31. INSTALL REAR CLUTCH PISTON


    1. B007UA7E02
      Text in Illustration
      *1 O-ring
      *2 Rear No. 2 Clutch Piston
      *3 Rear Clutch Piston

      Coat 4 new O-rings with ATF and install them to the rear clutch piston and rear No. 2 clutch piston.

    2. Install the rear clutch piston to the rear clutch drum.

    3. Install the rear No. 2 clutch piston to the rear clutch drum.

    4. B007SNCE01

      Place SST on the rear No. 2 clutch piston.

      SST
      09350-20015   ( 09369-20040 )

    5. Press the rear No. 2 clutch piston into the rear clutch drum by hand.

      Note

      Be careful not to damage the O-rings.

  32. INSTALL REAR CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. B007QZZ

      Place the rear clutch return spring sub-assembly onto the rear clutch piston.

    2. B007OBPE04
      Text in Illustration
      *a Claw

      Place SST on the rear clutch return spring sub-assembly and compress the rear clutch return spring sub-assembly with a press.

      SST
      09350-20015   ( 09369-20040 )
      09350-30020   ( 09350-07070 )

    3. Install the snap ring with a snap ring expander.

      Note


      • Make sure the end gap of the snap ring is not aligned with the spring seat claw.

      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  33. INSTALL REAR CLUTCH DISC SET


    1. B007VK9E02
      Text in Illustration
      *1 Plate
      *2 Rear Clutch Disc

      Install the 3 plates and 3 rear clutch discs.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2
    2. B007UJB

      Install the flange with the flat side facing downward.

    3. B007RIB

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the rear clutch drum.

      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the rear clutch drum.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  34. INSPECT PISTON STROKE OF REAR CLUTCH PISTON

    B007UIM

    1. Place the rear clutch drum onto the center support sub-assembly.

    2. B007TBU

      Using a dial indicator, measure the rear clutch piston stroke by applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) as shown in the illustration.

      Standard piston stroke
      0.90 to 1.30 mm (0.0355 to 0.0511 in.)

      If the piston stroke is not as specified, parts may have been assembled incorrectly. Check the parts and reassemble again.

      Tech Tips


      • If the piston stroke is still not as specified, replace the flange with one of a different thickness.

      • There are 3 types of flanges that can be used to adjust the pack clearance. Select the one with the most appropriate thickness.

        Flange Thickness
        Part No. Mark Thickness
        35675-22120 A 3.475 to 3.600 mm (0.137 to 0.141 in.)
        35675-22130 B 3.675 to 3.800 mm (0.145 to 0.149 in.)
        35675-22140 - 3.925 to 4.050 mm (0.155 to 0.159 in.)

  35. INSTALL CENTER SUPPORT SUB-ASSEMBLY


    1. Coat 3 new oil seal rings with ATF.

    2. B007QR4E02

      Connect the ends of the oil seal rings and install the oil seal rings to the center support sub-assembly.

      Note

      Do not expand the oil seal rings excessively.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

    3. B007T5C

      Position the center support sub-assembly so that the bolt holes and oil holes are facing the transmission valve body assembly and are aligned with the bolt holes and oil holes of the transmission case, and then install the center support sub-assembly.

    4. Install the 2 washers to the 2 bolts.

    5. Temporarily install the 2 bolts together with the washers.

    6. B007U7AE01

      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      25 N*m  { 260 kgf*cm, 19 ft.*lbf }

  36. INSTALL REAR CLUTCH DRUM


    1. B007TO3E02
      Text in Illustration
      *1 Rear Clutch Drum
      *2 Rear Race F

      Install the rear clutch drum.

      Tech Tips


      • Mesh the splines of the rear clutch drum with the teeth of the No. 1 brake discs by rotating and pushing the rear clutch drum.

      • If the rear clutch drum is fully meshed with the No. 1 brake discs, the center of the rear clutch drum splines will be flush with the end of the planetary sun gear sub-assembly.

    2. Coat the race with MP grease and install it to the rear clutch drum.

      Race Diameter
      Item Inside Outside
      Rear Race F 27.58 mm (1.09 in.) 44.70 mm (1.76 in.)

      Note

      Make sure the race is installed so that it is oriented correctly.

  37. INSTALL FRONT CLUTCH PISTON


    1. B007PHV

      Coat 2 new O-rings with ATF and install them to the front clutch piston.

    2. Place the front clutch drum onto the overdrive case sub-assembly.

    3. Install the front clutch piston to the front clutch drum.

    4. B007Q0LE01

      Place SST on the front clutch piston.

      SST
      09350-20015   ( 09369-20040 )

    5. Press the front clutch piston into the front clutch drum by hand.

      Note

      Be careful not to damage the O-rings.

  38. INSTALL FRONT CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. B007UN9

      Place the front clutch return spring sub-assembly onto the front clutch piston.

    2. B007Q0BE03
      Text in Illustration
      *a Claw

      Place SST on the front clutch return spring sub-assembly and compress the front clutch return spring sub-assembly with a press.

      SST
      09350-20015   ( 09369-20040 )
      09350-30020   ( 09350-07070 )

    3. Using a snap ring expander, install the snap ring.

      Note


      • Make sure the end gap of the snap ring is not aligned with the spring seat claw.

      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  39. INSTALL FRONT CLUTCH DISC SET


    1. B007VY3E02
      Text in Illustration
      *1 Plate
      *2 Front Clutch Disc

      Install the 4 plates and 3 front clutch discs.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2 - *1
    2. B007UJTE04
      Text in Illustration
      *1 Front Clutch Disc
      *2 Snap Ring

      Install the snap ring.

      Note


      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the front clutch drum.

      • Be careful not to damage the front clutch drum.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Protective tape the screwdriver tip before use.

    3. Install the front clutch disc.

  40. INSPECT PISTON STROKE OF FRONT CLUTCH PISTON

    B007SPI

    1. In order to check the piston stroke, install the rear clutch hub.

    2. Install the snap ring.

    3. B007VKPE01

      Using SST and a dial indicator, measure the front clutch piston sub-assembly stroke by applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) as shown in the illustration.

      SST
      09350-20015   ( 09350-06120 )
      Standard piston stroke
      1.40 to 1.60 mm (0.0552 to 0.0629 in.)

      If the piston stroke is not as specified, parts may have been assembled incorrectly. Check the parts and reassemble again.

      Tech Tips


      • If the piston stroke is still not as specified, replace the plates with ones of a different thickness.

      • There are 2 types of plates that can be used to adjust the pack clearance. Select the one with the most appropriate thickness.

        Plate Thickness
        Part No. Thickness
        35634-22040 1.75 to 1.85 mm (0.0689 to 0.0728 in.)
        34634-30070 1.95 to 2.05 mm (0.0768 to 0.0807 in.)

  41. INSTALL FRONT CLUTCH HUB AND REAR CLUTCH HUB


    1. B007RV8E03
      Text in Illustration
      *1 Rear Race E
      *2 Bearing E
      *3 Front Race E

      Coat the bearing and races with MP grease and install them to the front clutch drum.

      Bearing and Race Diameter
      Item Inside Outside
      Front Race E 24.05 mm (0.947 in.) 37.59 mm (1.48 in.)
      Bearing E 23.34 mm (0.919 in.) 37.59 mm (1.48 in.)
      Rear Race E 21.41 mm (0.843 in.) 37.59 mm (1.48 in.)

      Note

      Make sure the bearing and races are installed so that they are oriented correctly.

    2. B007RNV

      Install the front clutch hub to the front clutch drum.

      Tech Tips

      Mesh the splines of the front clutch hub with the teeth of the front clutch disc set by rotating and pushing the front clutch hub.

    3. B007RF6

      Install the rear clutch hub to the front clutch drum.

    4. Install the snap ring.

      Note


      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the front clutch drum.

      • Be careful not to damage the front clutch drum.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

    5. B007ODU

      Remove the front clutch drum from the overdrive case sub-assembly.

  42. INSTALL FRONT CLUTCH DRUM


    1. B007RXZE03
      Text in Illustration
      *1 Bearing D
      *2 Race F
      *3 Bearing F

      Coat the 2 bearings and race with MP grease and install them to the front clutch drum.

      Bearing and Race Diameter
      Item Inside Outside
      Bearing D 23.34 mm (0.919 in.) 37.59 mm (1.48 in.)
      Race F 30.00 mm (1.18 in.) 47.9 mm (1.89 in.)
      Bearing F 28.30 mm (1.11 in.) 46.48 mm (1.83 in.)

      Note

      Make sure the bearings and race are installed so that they are oriented correctly.

    2. B007P9Q

      Install the front clutch drum to the transmission case.

      Tech Tips

      Mesh the splines of the front clutch drum with the teeth of the rear clutch disc set by rotating and pushing the front clutch drum.

  43. INSPECT INSTALLATION DISTANCE OF FRONT CLUTCH DRUM


    1. B007SEPE01

      Place SST on the transmission case.

      SST
      09350-20015   ( 09370-12010 )

    2. Using a vernier caliper, measure the distance between the top of the front clutch drum and SST.

      If the measured distance is the same as the measured distance noted during disassembly, the front clutch drum is installed correctly.

  44. INSTALL OVERDRIVE BRAKE PISTON


    1. Coat 2 new O-rings with ATF and install them to the overdrive brake piston.

    2. B007R23

      Press the overdrive brake piston into the overdrive case sub-assembly by hand to install it.

      Note

      Be careful not to damage the O-rings.

  45. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. B007UTN

      Install the overdrive brake return spring sub-assembly.

    2. B007RF9E02
      Text in Illustration
      *a Protective Tape

      Install the snap ring while pushing the overdrive brake return spring sub-assembly with a screwdriver.

      Note


      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the overdrive transmission case.

      • Be careful not to damage the automatic transmission extension housing.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  46. INSTALL OVERDRIVE PLANETARY RING GEAR SUB-ASSEMBLY


    1. B007U6UE03
      Text in Illustration
      *1 Front Race C
      *2 Bearing C
      *3 Rear Race C

      Coat the bearing and races with MP grease and install them to the overdrive case sub-assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Front Race C 30.00 mm (1.18 in.) 48.54 mm (1.91 in.)
      Bearing C 28.30 mm (1.11 in.) 46.48 mm (1.83 in.)
      Rear Race C 27.58 mm (1.09 in.) 44.70 mm (1.76 in.)

      Note

      Make sure the bearing and races are installed so that they are oriented correctly.

    2. Install the overdrive planetary ring gear.

  47. INSTALL OVERDRIVE BRAKE DISC SET


    1. B007TACE03
      Text in Illustration
      *1 Plate
      *2 Overdrive Brake Disc
      *3 Flange

      Install the 3 plates, 3 overdrive brake discs and flange with the rounded edge of the flange facing upward.

      Install in order
      *1 - *2 - *1 - *2 - *1 - *2 - *3

    2. Using a screwdriver, install the snap ring.

      Note


      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the overdrive case sub-assembly.

      • Be careful not to damage the overdrive case sub-assembly.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  48. INSTALL OVERDRIVE BRAKE ASSEMBLY


    1. B007OGDE02

      Temporarily install SST to the transmission case.

      SST
      09350-20015   ( 09362-30011 )

      Tech Tips

      Remove SST after installation of the oil pump assembly.

    2. B007TSTE04
      Text in Illustration
      *1 Thrust Washer
      *2 Race D

      Coat the thrust washer and race with MP grease and install them to the overdrive case sub-assembly.

      Race Diameter
      Item Inside Outside
      Race D 24.05 mm (0.947 in.) 37.59 mm (1.48 in.)

      Note

      Make sure the race is installed so that it is oriented correctly.

    3. Coat 2 new oil seal rings with ATF.

    4. B007R7G

      Connect the ends of the oil seal rings and install the oil seal rings to the overdrive case sub-assembly.

      Note

      Do not expand the rings excessively.

      Tech Tips

      After installing the oil seal rings, check that they rotate smoothly.

    5. B007OBG

      Slide the overdrive case sub-assembly onto the 2 guide bolts (SST) with the cutout portion of the overdrive case sub-assembly facing the transmission valve body assembly to install the overdrive case sub-assembly.

  49. INSPECT PACK CLEARANCE OF OVERDRIVE BRAKE PISTON

    B007OMX

    1. Place the overdrive case sub-assembly onto the transmission case with the cutout of the overdrive case sub-assembly facing downward.

      Tech Tips

      Make sure that the oil hole of the overdrive case sub-assembly is aligned with the oil hole of the transmission case.

    2. B007VAU

      Using a dial indicator, measure the overdrive brake disc set pack clearance by applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) as shown in the illustration.

      Standard pack clearance
      0.75 to 1.25 mm (0.0296 to 0.0492 in.)

      If the piston stroke is not as specified, parts may have been assembled incorrectly. Check the parts and reassemble again.

      Tech Tips


      • If the piston stroke is still not as specified, replace the plates with ones of a different thickness.

      • There are 2 types of plates that can be used to adjust the pack clearance. Select the one with the most appropriate thickness.

      Plate Thickness
      Part No. Thickness
      35634-30080 1.95 to 2.05 mm (0.0768 to 0.0807 in.)
      34634-30010 2.25 to 2.35 mm (0.0886 to 0.0925 in.)

    3. Remove the overdrive case sub-assembly from the transmission case.

  50. INSTALL OVERDRIVE ONE-WAY CLUTCH


    1. B007Q9YE04
      Text in Illustration
      *1 One-way Clutch Retainer
      *2 Overdrive One-way Clutch
      *3 Outer Race
      *a Open End

      Install the overdrive one-way clutch to the outer race with the open end of the overdrive one-way clutch facing upward.

    2. Install the 2 one-way clutch retainers.

    3. B007Q1ME01
      Text in Illustration
      *1 Thrust Washer
      *2 Overdrive One-way Clutch
      *3 Bearing
      *a Open End

      Coat the bearing with MP grease and install it to the overdrive planetary gear assembly.

      Bearing Diameter
      Item Inside Outside
      Bearing B 37.3 mm (1.47 in.) 52.52 mm (2.07 in.)

      Note

      Make sure the bearing and thrust washers are installed so that they are oriented correctly.

    4. Install the 2 washers and overdrive one-way clutch to the overdrive planetary gear assembly.

    5. B007SGGE03
      Text in Illustration
      *a Protective Tape

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the overdrive planetary gear assembly.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  51. INSTALL OVERDRIVE DIRECT CLUTCH PISTON


    1. B007PNX

      Coat 2 new O-rings with ATF and install them to the overdrive direct clutch piston.

    2. Install the overdrive direct clutch piston.

    3. B007TQCE01

      Place SST on the overdrive direct clutch piston.

      SST
      09350-20015   ( 09369-20040 )

    4. Press the overdrive direct clutch piston into the overdrive direct clutch drum by hand.

      Note

      Be careful not to damage the O-rings.

  52. INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. B007OY8

      Install the overdrive clutch return spring sub-assembly to the overdrive direct clutch drum.

    2. B007T4TE04
      Text in Illustration
      *a Claw

      Place SST on the overdrive clutch return spring sub-assembly and compress the overdrive clutch return spring sub-assembly with a press.

      SST
      09350-20015   ( 09369-20040 )

    3. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Make sure the end gap of the snap ring is not aligned with the spring seat claw.

      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  53. INSTALL OVERDRIVE CLUTCH DISC SET


    1. B007UTSE03
      Text in Illustration
      *1 Cushion Plate
      *2 Flange

      Install the cushion plate and flange with the rounded edge facing upward.

      Install in order
      *1 - *2

    2. Using a screwdriver, install the snap ring.

      Note


      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the overdrive direct clutch drum.

      • Be careful not to damage the overdrive direct clutch drum.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B007U2B

      Install the overdrive clutch disc.

  54. INSTALL OVERDRIVE BRAKE HUB


    1. B007QPR

      Install the overdrive brake hub to the overdrive direct clutch drum.

    2. Using a screwdriver, install the snap ring.

      Note


      • Make sure the end gap of the snap ring is not aligned with the cutout portion of the overdrive direct clutch drum.

      • Be careful not to damage the overdrive direct clutch drum.

      • Make sure that the snap ring is inserted into the groove.

      Tech Tips

      Tape the screwdriver tip before use.

  55. INSPECT PISTON STROKE OF OVERDRIVE DIRECT CLUTCH PISTON

    B007SZG

    1. Place the overdrive direct clutch drum sub-assembly onto the oil pump assembly.

    2. B007QBQ

      Using a dial indicator, measure the overdrive direct clutch piston sub-assembly stroke by applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) as shown in the illustration.

      Standard piston stroke
      1.74 to 2.44 mm (0.0686 to 0.0960 in.)

      If the result is not as specified, inspect the overdrive clutch disc set.

    3. Remove the overdrive direct clutch drum sub-assembly from the oil pump assembly.

  56. INSTALL OVERDRIVE DIRECT CLUTCH DRUM


    1. B007VIC

      Install the overdrive direct clutch drum to the overdrive planetary gear assembly.

      Tech Tips

      Mesh the splines of the overdrive planetary gear assembly with the teeth of the overdrive clutch disc set by rotating and pushing the overdrive planetary gear assembly.

  57. INSPECT OVERDRIVE ONE-WAY CLUTCH


    1. B007UNY

      Hold the overdrive direct clutch drum sub-assembly and turn the overdrive planetary gear assembly. Check that the overdrive planetary gear assembly can be turned clockwise but cannot be turned counterclockwise.

      Text in Illustration
      B007USN Lock
      B007QIC Free

  58. INSTALL OVERDRIVE PLANETARY GEAR ASSEMBLY WITH OVERDRIVE DIRECT CLUTCH DRUM


    1. B007RPNE02
      Text in Illustration
      *1 Race A
      *2 Thrust Washer

      Coat the thrust washer and race with MP grease and install them to the overdrive planetary gear assembly with overdrive direct clutch drum.

      Race Diameter
      Item Inside Outside
      Race A 24.32 mm (0.957 in.) 39.2 mm (1.54 in.)

      Note

      Make sure the race is installed so that it is oriented correctly.

    2. B007TZQ

      Install the overdrive planetary gear assembly with overdrive direct clutch assembly to the transmission case.

      Tech Tips

      Mesh the splines of the overdrive planetary gear assembly with the teeth of the overdrive brake disc set by rotating and pushing the overdrive planetary gear assembly.

  59. INSPECT INSTALLATION DISTANCE OF OVERDRIVE DIRECT CLUTCH DRUM


    1. B007QL1E01

      Place SST on the transmission case.

      SST
      09350-20015   ( 09370-12010 )

    2. Using a vernier caliper, measure the distance between the top of the overdrive direct clutch drum and SST.

      If the measured distance is the same as the measured distance noted during disassembly, the overdrive direct clutch drum is installed correctly.

  60. INSTALL AUTOMATIC TRANSMISSION HOUSING


    1. B007UEV

      Coat a new O-ring with ATF and install it to the overdrive case sub-assembly.

    2. B007WCNE01

      Temporarily install the transmission housing with the 6 bolts.

    3. Tighten the bolts.

      Torque:
      for Bolt A
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }
      for Bolt B
      57 N*m  { 579 kgf*cm, 42 ft.*lbf }

  61. INSTALL OIL PUMP ASSEMBLY


    1. B007VOP

      Coat the bearing with MP grease and install it to the oil pump assembly.

      Bearing Diameter
      Item Inside Outside
      Bearing A 24.32 mm (0.957 in.) 43.2 mm (1.70 in.)

      Note

      Make sure the race is installed so that it is oriented correctly.

    2. B007PNI

      Coat a new O-ring with ATF and install it to the oil pump assembly.

    3. B007S6RE01

      Slide the oil pump assembly onto SST (2 guide bolts) to install it.

      SST
      09350-20015   ( 09370-12010 )

    4. Clean the 7 bolts.

    5. Apply adhesive to the bolt heads.

      Adhesive
      Toyota Genuine Adhesive 1344,
      Three Bond 1344 or equivalent

    6. Temporarily install the 5 bolts.

    7. Using a screwdriver, remove SST.

    8. B007P81

      Temporarily install the 2 bolts.

    9. Tighten the 7 bolts.

      Torque:
      21 N*m  { 215 kgf*cm, 16 ft.*lbf }

  62. INSPECT INPUT SHAFT ROTATION


    1. B007SRH

      Check that the input shaft rotates smoothly.

  63. INSPECT OUTPUT SHAFT

    B007TRF

    1. Using a dial indicator, measure the end play of the output shaft assembly while moving the output shaft assembly by hand.

      Standard end play
      0.3 to 0.9 mm (0.0119 to 0.0354 in.)

      If the end play is not as specified, check for improper installation.

    2. Check that the output shaft assembly rotates smoothly.

  64. INSPECT INDIVIDUAL PISTON OPERATION


    1. B007QSFE03
      Text in Illustration
      *a Overdrive Direct Clutch Oil Hole
      *b Overdrive Brake Oil Hole
      *c Rear Clutch Oil Hole
      *d Front Clutch Oil Hole
      *e No. 1 Brake Oil Hole
      *f No. 2 Brake Oil Hole
      *g No. 3 Brake Oil Hole

      Check for operating noise while applying compressed air to the oil holes indicated in the illustration.

      If there is no noise, disassemble the parts and check the installation condition of the parts.

  65. INSTALL PARKING LOCK PAWL SHAFT


    1. B007UBFE04
      Text in Illustration
      *1 Parking Lock Pawl Shaft
      *2 E-ring
      *3 Parking Lock Pawl
      *4 Spring

      Install a new E-ring to the parking lock pawl shaft.

    2. Install the parking lock pawl, parking lock pawl shaft and spring.

  66. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. B007VVI

      Connect the parking lock rod sub-assembly to the manual valve lever to install it.

  67. INSTALL PARKING LOCK PAWL BRACKET


    1. B007UEQ

      Install the parking lock pawl bracket with the 2 washers and 2 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }
    2. B007Q5B

      Shift the manual valve lever to the P position, and then confirm that the front planetary ring gear is correctly locked by the parking lock pawl.

  68. INSTALL ACCUMULATOR PISTON AND SPRING


    1. Coat 6 new O-rings with ATF and install them to each accumulator piston.

    2. B007Q7DE02
      Text in Illustration
      *1 C - 1 Accumulator Piston
      *2 C - 2 Accumulator Piston
      *3 B - 2 Accumulator Piston

      Install the 3 springs and 3 accumulator pistons to the 3 holes as shown in the illustration.

      Piston Diameter
      Piston Outer Diameter
      C - 1 31.85 mm (1.25 in.)
      C - 2 31.85 mm (1.25 in.)
      B - 2 34.8 mm (1.37 in.)
      Spring Diameter
      Spring

      Free Length

      Outer Diameter

      		 Color
      C - 1

      75.03 mm (2.95 in.)

      17.00 mm (0.669 in.)

      		 White or Blue
      C - 2

      62.27 mm (2.45 in.)

      16.4 mm (0.646 in.)

      		 White or Purple
      B - 2

      56.40 mm (2.22 in.)

      18.79 mm (0.740 in.)

      		 Green

  69. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. B007TMK

      Align the groove of the manual valve with the pin of the manual valve lever.

    2. B007RM5E01

      Install the valve body with the 17 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt A: 28 mm (1.10 in.)

      Bolt B: 30 mm (1.18 in.)

      Bolt C: 36 mm (1.42 in.)

      Bolt D: 45 mm (1.77 in.)

  70. INSTALL TRANSMISSION WIRE


    1. B007W3X

      Coat a new O-ring with ATF, and install it to the transmission wire.

    2. Install the transmission wire to the transmission case with the bolt.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }
    3. B007WDR

      Connect the 4 connectors to the 4 shift solenoid valves.

    4. Install the clamp with the bolt to the transmission valve body assembly.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  71. INSTALL OVERDRIVE BRAKE TUBE


    1. B007T85

      Using a plastic-faced hammer, tap in the overdrive brake tube as shown in the illustration.

      Note

      Be careful not to bend or damage the tube.

  72. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. Install 3 new gaskets to the valve body oil strainer assembly.

    2. B007W51

      Install the valve body oil strainer assembly with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  73. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. B007VCY

      Install the 2 transmission oil cleaner magnets to the locations indicated in the illustration.

      Note

      Be careful not to spill oil on the contacting surfaces of the transmission case and automatic transmission oil pan sub-assembly.

    2. B007S1Q

      Install a new automatic transmission oil pan gasket to the transmission case.

      Tech Tips

      Align the cutout part of the automatic transmission oil pan gasket with the transmission case.

    3. B007SJF

      Install the automatic transmission oil pan sub-assembly with the 14 bolts.

      Torque:
      4.4 N*m  { 45 kgf*cm, 39 in.*lbf }

  74. INSTALL TRANSMISSION CASE REAR COVER


    1. B007SEZE04
      Text in Illustration
      *1 Gasket
      *2 Transmission Case Rear Cover

      Install a new gasket and the transmission case rear cover with the 3 screws.

  75. INSTALL SENSOR ROTOR


    1. B007RJ0E05
      Text in Illustration
      *1 Key
      *2 Sensor Rotor
      *3 Snap Ring

      Using a snap ring expander, install the front side snap ring.

      Note


      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

    2. Install the key and sensor rotor.

    3. Using a snap ring expander, install the rear side snap ring.

      Note


      • Do not expand the snap ring ends excessively.

      • Make sure that the snap ring is inserted into the groove.

  76. INSTALL EXTENSION HOUSING DUST DEFLECTOR


    1. B007PTC

      Using a screwdriver and hammer, tap in a new extension housing dust deflector.

  77. INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. B007OVWE01

      Coat the lip of a new extension housing rear oil seal with MP grease.

    2. Using SST and a hammer, tap in the oil seal.

      SST
      09309-37010
      Standard depth
      6.2 to 6.8 mm (0.245 to 0.267 in.)

      Note

      Be careful not to damage the lip of the extension housing rear oil seal.

    3. Install a new dust seal to a new retainer.

    4. B007W0WE01

      Using SST and a hammer, tap in the dust seal together with the retainer.

      SST
      09309-37010
      Standard distance
      0.7 to 1.3 mm (0.0276 to 0.0511 in.)

  78. INSTALL EXTENSION HOUSING BUSH APPLY TUBE


    1. B007OIBE02
      Text in Illustration
      *1 Extension Housing Bush Apply Tube
      *2 Bush Apply Tube Gasket

      Install the extension housing bush apply tube and a new bush apply tube gasket to the extension housing sub-assembly.

  79. INSTALL EXTENSION HOUSING SUB-ASSEMBLY


    1. Clean and degrease the threads of the 6 bolts and the contact surfaces of the transmission case and the extension housing sub-assembly with non-residue solvent.

    2. Install a new gasket and the extension housing to the case.

    3. Apply adhesive to 2 or 3 threads on the end of the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344,
      Three Bond 1344 or equivalent
    4. B007RU9E02

      Install the extension housing sub-assembly to the transmission case with the 6 bolts.

      Torque:
      36 N*m  { 370 kgf*cm, 27 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      for Bolt A: 35 mm (1.38 in.)

      for Bolt B: 45 mm (1.77 in.)

  80. INSTALL SPEED SENSOR


    1. Coat a new O-ring with ATF and install it to the speed sensor SP2.

    2. B007RR4

      Install the speed sensor SP2 with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Coat a new O-ring with ATF and install it to the speed sensor NC0.

    4. Clean the bolt and the bolt hole.

    5. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    6. B007RO4

      Install the speed sensor NC0 with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  81. INSTALL OIL COOLER TUBE UNION


    1. Coat 2 new O-rings with ATF and install one to each oil cooler tube union.

    2. B007R08E01
      Text in Illustration
      *a Fulcrum Length
      *b Turn
      *c Hold
      *d -13 to -17°
      *e -28 to -32°

      Using SST, install the 2 oil cooler tube unions.

      SST
      09268-78010
      Torque:
      without SST
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }
      with SST
      21 N*m  { 210 kgf*cm, 15 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 180 mm (7.09 in.). When using a torque wrench with a fulcrum length that is not 180 mm (7.09 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification.

      • Make sure SST and the wrench are connected in a straight line.

  82. INSTALL ATF TEMPERATURE SENSOR


    1. Coat the O-ring of the ATF temperature sensor with ATF.

    2. B007OL6

      Install the ATF temperature sensor.

      Torque:
      15 N*m  { 150 kgf*cm, 11 ft.*lbf }

  83. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. Clean the bolt and the bolt hole.

    2. Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    3. B007UOKE01

      Install the park/neutral position switch assembly to the manual valve lever shaft, and then temporarily install the bolt.

      Tech Tips

      Tighten the bolt to the specified torque when adjusting the park/neutral position switch assembly.

    4. Install a lock washer with the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }

    5. Using the transmission control shaft lever LH, turn the manual valve lever shaft clockwise until it stops, and then turn it counterclockwise 2 notches to set it to the N position.

    6. B007V3DE25
      Text in Illustration
      *a Neutral Basic Line
      *b Groove

      Align the neutral basic line with the groove of the park/neutral position switch assembly and tighten the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    7. Using a screwdriver, bend the tabs of the lock washer.

  84. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH


    1. B007S5F

      Install the transmission control shaft lever LH with the spring washer and nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  85. INSTALL BREATHER HOSE SUB-ASSEMBLY


    1. B007PDJE01
      Text in Illustration
      *1 No. 1 Breather Plug
      *2 Breather Hose
      *3 No. 2 Breather Plug

      Install the No. 1 breather plug and No. 2 breather plug to the breather hose.

    2. B007PXS

      Install the breather hose sub-assembly to the transmission case.

    3. Install the clamp to the automatic transmission housing with the bolt.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  86. INSTALL DRAIN PLUG


    1. Install a new gasket and the drain plug.

      Torque:
      20 N*m  { 205 kgf*cm, 15 ft.*lbf }