THROTTLE BODY INSTALLATION

CAUTION / NOTICE / HINT

Tip:

Perform "Inspection After Repairs" after replacing the throttle with motor body assembly.

PROCEDURE

  1. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

    Tip:

    Perform "Inspection After Repairs" after replacing the throttle with motor body assembly.

    1. Install a new gasket to the intake manifold.

      Tip:

      Check that the gasket is securely fitted into the groove on the intake manifold.

    2. Install the fuel hose bracket and throttle with motor body assembly with the 4 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

    3. w/ EGR System:

      Connect the No. 2 water by-pass hose and No. 3 water by-pass hose to the throttle with motor body assembly, and secure them with the 2 clamps.

    4. w/o EGR System:

      Connect the No. 1 water by-pass hose and No. 3 water by-pass hose to the throttle with motor body assembly, and secure them with the 2 clamps.

    5. Connect the throttle with motor body assembly connector.

    6. Connect the fuel tube sub-assembly and No. 2 fuel vapor feed hose to the fuel hose clamp.

  2. INSTALL AIR CLEANER CAP AND HOSE

    1. A369670

      Connect the air cleaner cap and hose to the throttle with motor body assembly and unlock the hose clamp to install it.

    2. A369671C01

      *a

      Hinge

      Install the 2 hinges first, and then install the air cleaner cap sub-assembly with the 2 clamps.

    3. Connect the 3 wire harness clamps.

    4. Connect the fuel vapor feed hose and No. 2 fuel vapor feed hose to the purge valve, and secure them with the 2 clamps.

    5. Connect the purge valve connector.

    6. Connect the ventilation hose assembly to the cylinder head cover sub-assembly, and secure the clip.

    7. Connect the mass air flow meter sub-assembly connector.

  3. ADD ENGINE COOLANT

    Click here

  4. INSPECT FOR COOLANT LEAK

    Click here

  5. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  6. PERFORM INITIALIZATION

    Note:

    Perform the following procedure after replacing the throttle with motor body assembly or any throttle with motor body assembly components. The following procedure should also be performed if the throttle with motor body assembly is cleaned.

    1. Turn the power switch on (IG) without operating the accelerator pedal.

      Note:

      If the accelerator pedal is operated, perform the above steps again.

    2. Connect the GTS to the DLC3 and clear the DTCs.

    3. Perform the "Inspection After Repairs".

    4. Put the engine in inspection mode (maintenance mode).

      Click here

    5. Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range when the A/C is switched off.

      Standard

      Condition

      Engine Idle Speed

      A/C switched off

      950 to 1050 rpm
      Note:

      • Be sure to perform this step with all accessories off.

      • Make sure that the shift lever is in P.

    6. Enter the following menus: Powertrain / Engine and ETC / Data List / Throttle Sensor Position. Fully depress the accelerator pedal and check that the value is 60% or more.

      Powertrain > Engine and ECT > Data List

      Tester Display

      Throttle Sensor Position

    7. Perform a road test and confirm that there are no abnormalities.