CLUTCH PEDAL(for RHD) REMOVAL

PROCEDURE

  1. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY (for Hatchback, Wagon)

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  2. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY (for Sedan)

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  3. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)

  4. DISCONNECT CONNECTORS

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  5. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY

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  6. REMOVE NO. 2 CLUTCH PEDAL SWITCH ASSEMBLY

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  7. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY

    1. C401884

      Push the clutch master cylinder push rod clevis upward and release it toward the left side of the vehicle.

    2. Remove the 2 nuts, 2 bolts and clutch pedal support sub-assembly from the vehicle body.

      C274643C01

      *A

      for 1NR-FE

      *B

      except 1NR-FE

  8. REMOVE CLUTCH PEDAL STOPPER BOLT

    1. C270683

      Remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.

  9. REMOVE CLUTCH PEDAL SPRING (for 1NR-FE)

    C319137

    1. Remove the clutch pedal spring from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

  10. REMOVE PEDAL WITH HOOK SPRING (except 1NR-FE)

    1. Mount the clutch pedal sub-assembly in a soft jaw vise.

    2. C156466C02

      *1

      Pedal with Hook Spring

      *2

      Clutch Pedal Spring Holder

      *3

      Over Center Spring Cap

      Remove the over center spring cap from the clutch pedal sub-assembly.

    3. While the clutch pedal sub-assembly is fully depressed, remove the pedal with hook spring from the clutch pedal sub-assembly and clutch pedal support sub-assembly.

    4. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.

  11. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

    1. C270684

      Remove the bolt and nut.

    2. Remove the clutch pedal sub-assembly from the clutch pedal support sub-assembly.

  12. REMOVE CLUTCH PEDAL PAD

    1. C218165

      Remove the clutch pedal pad from the clutch pedal sub-assembly.

  13. REMOVE CLUTCH PEDAL BUSHING

    1. C270685

      Remove the 2 clutch pedal bushings and clutch pedal shaft collar from the clutch pedal sub-assembly.

  14. REMOVE NO. 1 CLUTCH PEDAL CUSHION

    1. C270686

      Using needle-nose pliers, remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly.