BRAKE ACTUATOR REMOVAL
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINALNote:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY
REMOVE FRONT NO. 1 VENTILATOR SEAL
REMOVE FRONT AIR SHUTTER SEAL RH
REMOVE OUTER COWL TOP PANEL
REMOVE BATTERY CLAMP SUB-ASSEMBLY
DRAIN BRAKE FLUIDNote:
If brake fluid leaks onto any painted surface, immediately wash it off.
REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD)
REMOVE RELAY BLOCK BRACKET
Remove the bolt and separate the ground wire from the relay block bracket.
Remove the bolt and relay block bracket.
REMOVE BRAKE ACTUATOR WITH BRACKET
Push the lock and raise the lock lever as shown in the illustration, and disconnect the connector from the ECM.
Disengage the claw of the lock lever and raise the lock lever, and disconnect the connector from the brake actuator assembly.Note:
Be careful not to allow any brake fluid to enter the connector.
Disengage the wire harness clamp.
for LHD: From 1st Chamber of Brake Master Cylinder Sub-assembly
for RHD: From 2nd Chamber of Brake Master Cylinder Sub-assembly
for LHD: From 2nd Chamber of Brake Master Cylinder Sub-assembly
for RHD: From 1st Chamber of Brake Master Cylinder Sub-assembly
To Front Wheel Cylinder Assembly RH
To Rear Wheel Cylinder Assembly LH
To Rear Wheel Cylinder Assembly RH
To Front Wheel Cylinder Assembly LH
Use tags or make a memo to identify the places to reconnect the brake lines.
Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.
Disengage the clamp to separate the No. 3 fuel tube clamp from the brake actuator bracket assembly.
Remove the 3 bolts and brake actuator with bracket.Note:
Do not damage the brake lines.
Do not hold the brake actuator assembly by the connector.
Remove the brake actuator with bracket while avoiding the brake lines.
REMOVE BRAKE ACTUATOR ASSEMBLY
Loosen the 2 nuts.
Disengage the pin and remove the brake actuator assembly from the brake actuator bracket assembly