BRAKE ACTUATOR REMOVAL

PROCEDURE

1. PRECAUTION

   Note:

   After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

   Click here

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Note:

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

   Click here

   Click here

3. REMOVE FRONT WIPER MOTOR AND LINK ASSEMBLY

   Click here

4. REMOVE FRONT NO. 1 VENTILATOR SEAL

   for LHD:Click here

   for RHD:Click here

5. REMOVE FRONT AIR SHUTTER SEAL RH

   for LHD:Click here

   for RHD:Click here

6. REMOVE OUTER COWL TOP PANEL

   for LHD:Click here

   for RHD:Click here

7. REMOVE BATTERY

   Click here

8. REMOVE BATTERY CLAMP SUB-ASSEMBLY

   Click here

9. DRAIN BRAKE FLUID

   Note:

   If brake fluid leaks onto any painted surface, immediately wash it off.

10. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY (for LHD)

    Click here

11. REMOVE RELAY BLOCK BRACKET

    1. 

       Remove the bolt and separate the ground wire from the relay block bracket.

    2. Remove the bolt and relay block bracket.

12. REMOVE BRAKE ACTUATOR WITH BRACKET

    1. for RHD:

       1. 

          Push the lock and raise the lock lever as shown in the illustration, and disconnect the connector from the ECM.

    2. Disengage the claw of the lock lever and raise the lock lever, and disconnect the connector from the brake actuator assembly.

       

       Note:

       Be careful not to allow any brake fluid to enter the connector.

    3. Disengage the wire harness clamp.

    4. 

       *a	for LHD: From 1st Chamber of Brake Master Cylinder Sub-assembly for RHD: From 2nd Chamber of Brake Master Cylinder Sub-assembly
       *b	for LHD: From 2nd Chamber of Brake Master Cylinder Sub-assembly for RHD: From 1st Chamber of Brake Master Cylinder Sub-assembly
       *c	To Front Wheel Cylinder Assembly RH
       *d	To Rear Wheel Cylinder Assembly LH
       *e	To Rear Wheel Cylinder Assembly RH
       *f	To Front Wheel Cylinder Assembly LH

       Use tags or make a memo to identify the places to reconnect the brake lines.

    5. Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

    6. 

       Disengage the clamp to separate the No. 3 fuel tube clamp from the brake actuator bracket assembly.

    7. 

       Remove the 3 bolts and brake actuator with bracket.

       Note:

       • Do not damage the brake lines.

       • Do not hold the brake actuator assembly by the connector.

       Tip:

       Remove the brake actuator with bracket while avoiding the brake lines.

13. REMOVE BRAKE ACTUATOR ASSEMBLY

    1. 

       *a

       Pin

       Loosen the 2 nuts.

    2. Disengage the pin and remove the brake actuator assembly from the brake actuator bracket assembly