STARTER (for 2.2 kW Type Denso Made) DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01DYJX

      Remove the nut and disconnect the lead wire from terminal C.

    2. A01DV2L

      Remove the 2 bolts and 2 O-rings.

    3. Pull out the starter yoke with the armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01E04Y

      Remove the 2 screws and magnet starter switch assembly.

    2. Remove the return spring.

    3. Remove the pinion gear, idler gear, clutch roller, retainer and starter clutch assembly from the starter drive housing.

      A01E0P2E03
    4. A01DY15E02

      Using a magnet hand, remove the steel ball from the clutch shaft hole.

    5. A01E1QAE01

      for seal type:

      Remove the O-ring from the starter drive end housing.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01E30M

      Disconnect the 4 starter yoke brushes from the brush holder.


      1. Using a screwdriver, pull back the spring.

      2. Disconnect the brush from the brush holder.

    2. Remove the brush holder from the starter yoke.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01DW62

      Using a plastic-faced hammer, tap the end of the starter yoke to remove the starter armature from the starter yoke.