FRONT BUMPER REASSEMBLY

CAUTION / NOTICE / HINT

Tip:

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE

  1. INSTALL FRONT BUMPER MOULDING

    1. Install the front bumper moulding with the 9 retainers.

  2. INSTALL FRONT BUMPER GUARD

    1. Install the front bumper guard with the 8 retainers.

  3. INSTALL LOWER RADIATOR GRILLE LH

    1. Attach the 4 claws to install the lower radiator grille LH.

    2. Install the 2 clips.

  4. INSTALL LOWER RADIATOR GRILLE RH

    Tip:

    Use the same procedure described for the LH side.

  5. INSTALL LOWER RADIATOR GRILLE LH (for Automatic Transaxle (U660F))

    1. Attach the 4 claws to install the lower radiator grille LH.

    2. Install the 2 clips.

  6. INSTALL LOWER NO. 1 RADIATOR GRILLE

    1. Attach the 18 claws to install the lower No. 1 radiator grille.

  7. INSTALL FRONT BUMPER EXTENSION LH

    1. Install the front bumper extension LH with the 5 retainers.

  8. INSTALL FRONT BUMPER EXTENSION RH

    Tip:

    Use the same procedure described for the LH side.

  9. INSTALL FRONT BUMPER ARM HOLE COVER LH

    1. Attach the 2 claws to install the front bumper arm hole cover LH.

  10. INSTALL FRONT BUMPER ARM HOLE COVER RH

    Tip:

    Use the same procedure described for the LH side.

  11. INSTALL FRONT BUMPER EMBLEM SUB-ASSEMBLY

    1. Attach the 2 claws to install the front bumper emblem sub-assembly.

  12. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY LH

    1. Attach the 4 clips to install the radiator garnish sub-assembly LH.

    2. Detach the claw.

    3. Install the 2 screws.

  13. INSTALL RADIATOR GRILLE GARNISH SUB-ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.

  14. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light)

    1. Install the front bumper hole cover LH with the 2 screws.

    2. Install the clip.

  15. INSTALL FRONT BUMPER HOLE COVER RH (w/o Fog Light)

    Tip:

    Use the same procedure described for the LH side.

  16. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

    1. Install the front bumper hole cover LH with the 2 screws.

    2. Install the clip.

  17. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

    Tip:

    Use the same procedure described for the LH side.

  18. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  19. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tip:

    Use the same procedure described for the LH side.

  20. INSTALL HOOD TO FRONT END PANEL SEAL

    Tip:

    When installing the hood to front end panel seal, heat the front bumper cover using a heat light.

    Standard

    Item

    Temperature

    Front Bumper Cover

    20 to 30°C (68 to 86°F)

    Note:

    Do not heat the front bumper cover excessively.

    1. Clean the front bumper cover surface.

      1. Using a heat light, heat the front bumper cover surface.

      2. Remove the double-sided tape from the front bumper cover.

      3. Wipe off any tape adhesive residue with cleaner.

    2. When reusing the front bumper cover:

      1. Using a heat light, heat the front bumper cover surface.

      2. Remove the double-sided tape from the front bumper cover.

      3. Wipe off any tape adhesive residue with cleaner.

    3. Install a new hood to front end panel seal.

      1. Using a heat light, heat the front bumper cover.

      2. Remove the peeling paper from the face of the hood to front end panel seal.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Attach the 9 clips to install the hood to front end panel seal.

        Tip:

        Press the hood to front end panel seal firmly to install it.

  21. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

  22. INSTALL HEADLIGHT WASHER ACTUATOR SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure described for the LH side.

  23. INSTALL HEADLIGHT CLEANER HOSE (w/ Headlight Cleaner System)

  24. INSTALL TYPE 1 HEADLIGHT WASHER NOZZLE SUB-ASSEMBLY LH (w/ Headlight Cleaner System)

  25. INSTALL TYPE 1 HEADLIGHT WASHER NOZZLE SUB-ASSEMBLY RH (w/ Headlight Cleaner System)

    Tip:

    Use the same procedure described for the LH side.