FUEL PUMP DISASSEMBLY

PROCEDURE


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

    Click here

  2. REMOVE FUEL PUMP WITH FILTER ASSEMBLY


    1. B005XFR

      Disconnect the connector of the fuel pump harness.

    2. B005Y7I

      Disconnect the fuel pump filter hose.

    3. B005YOLE02
      Text in Illustration
      *1 Fuel Tube
      *2 Fuel Sub-tank

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.

      Note

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Click here.

    4. B005Z6Y

      Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.

    5. B005YUOE08
      Text in Illustration
      *1 Fuel Filter
      *2 Suction Filter

      Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.

      Note


      • Do not damage the fuel filter.

      • Do not remove the suction filter.

      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

    6. B005Y7Y

      Disconnect the fuel pump harness connector.

    7. B005XC2E25
      Text in Illustration
      *1 O-ring
      *2 Spacer
      *a 5.0 mm (0.197 in.)

      Remove the O-ring and spacer from the fuel pump with filter assembly.

      Note

      Be careful not to damage the sealing surface.

      Tech Tips

      If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.