WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

Note:

When replacing the windshield glass of a vehicle equipped with a pre-crash safety city sensor, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the pre-crash safety city sensor may not be able to be installed due to a missing bracket or the pre-crash safety system may not operate properly due to a difference in the transmissivity of the windshield glass or the shape of the black ceramic border.

PROCEDURE

  1. REMOVE FRONT WIPER ARM HEAD CAP

    Click here

  2. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

    Click here

  3. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

    Click here

  4. REMOVE FRONT FENDER TO COWL SIDE SEAL LH (for Hatchback, Wagon)

    Click here

  5. REMOVE FRONT FENDER TO COWL SIDE SEAL RH (for Hatchback, Wagon)

    Click here

  6. REMOVE FRONT NO. 2 SIDE PANEL PROTECTOR LH (for Hatchback, Wagon)

    Click here

  7. REMOVE FRONT NO. 2 SIDE PANEL PROTECTOR RH (for Hatchback, Wagon)

    Click here

  8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Hatchback, Wagon)

    Click here

  9. REMOVE FRONT NO. 2 SIDE PANEL PROTECTOR LH (for Sedan)

    Click here

  10. REMOVE FRONT NO. 2 SIDE PANEL PROTECTOR RH (for Sedan)

    Click here

  11. REMOVE NO. 1 RADIATOR GRILLE SEAL LH (for Sedan)

    Click here

  12. REMOVE NO. 1 RADIATOR GRILLE SEAL RH (for Sedan)

    Click here

  13. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY (for Sedan)

    Click here

  14. REMOVE PRE-CRASH SAFETY CITY SENSOR (w/ Pre-crash Safety System)

    Click hereClick here

  15. REMOVE PRE-CRASH SAFETY CITY HEATER (w/ Pre-Crash Safety City Heater)

    Tip:

    Perform the following procedure only when replacement of a pre-crash safety city heater is necessary.

    Click here

  16. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

    Click here

  17. REMOVE RAIN SENSOR (w/ Rain Sensor)

    Click here

  18. REMOVE ROOF HEADLINING ASSEMBLY

    for Hatchback:Click here

    for Sedan:Click hereClick hereClick here

    for Wagon:Click here

  19. REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

    1. w/ Windshield Deicer System:

      1. Disconnect the deicer connector.

    2. B328660C01
      V100155

      Protective Tape

      Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

    3. Using a knife, cut off the windshield outside moulding as shown in the illustration.

      B327180C03

      *A

      Body Side

      *B

      Roof Window Side

      *1

      Windshield Glass

      *2

      Windshield Outside Moulding

      *3

      Roof Window Glass

      *4

      Upper Roof Window Moulding

      *a

      Cut

      *b

      Vehicle Body
    4. B410159C02

      *a

      Matchmark

      Place matchmarks on the windshield glass sub-assembly and vehicle body on the locations indicated in the illustration.

      Tip:

      Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

    5. B328661C02

      *1

      Windshield Glass Stopper

      *a

      Piano Wire

      Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

    6. Tie both wire ends to wooden blocks or similar objects that can serve as handles.

    7. Cut off the adhesive by pulling the piano wire around the windshield glass sub-assembly.

      Note:

      • When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

      • To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.

    8. Disconnect the windshield glass stoppers.

      B328662C01

      *A

      for 1-piece Type

      *B

      for 2-piece Type

      *1

      No. 1 Windshield Glass Stopper

      *2

      No. 2 Windshield Glass Stopper
      Note:

      • The No. 1 and No. 2 windshield glass stoppers are installed on the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting off the adhesive.

      • To prevent the windshield glass from falling when performing this operation, be sure to hold the windshield glass using suction cups.

      Tip:

      Depending on the vehicle, either 1-piece or 2-piece type stoppers may be present.

    9. Using suction cups, remove the windshield glass sub-assembly.

      Note:

      • Be careful not to drop the windshield glass sub-assembly.

      • Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

  20. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM

    1. When reusing the windshield glass:

      1. B328663C01

        *A

        Back Side

        Using a scraper, remove the No. 2 window glass adhesive dam.

        Note:

        • Be careful not to damage the windshield glass.

        • Be sure to replace the No. 2 window glass adhesive dam with a new one.

  21. REMOVE WINDSHIELD OUTSIDE MOULDING

    1. When reusing the windshield glass:

      1. B328664C01

        *A

        Back Side

        Using a scraper, remove the windshield outside moulding.

        Note:

        • Be careful not to damage the windshield glass.

        • Be sure to replace the windshield outside moulding with a new one.

  22. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

    1. When reusing the windshield glass:

      1. B328665C01

        *A

        Back Side

        Using a scraper, remove the 2 No. 1 windshield glass stoppers.

        Note:

        • Be careful not to damage the windshield glass.

        • Be sure to replace the 1-piece type No. 1 windshield glass stoppers with a new pair of 2-piece type No. 1 and No. 2 windshield glass stoppers.

  23. REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    1. When reusing the windshield glass:

      1. B328666C01

        *A

        Back Side

        Using a scraper, remove the 2 No. 2 windshield glass stoppers.

        Note:

        • Be careful not to damage the windshield glass.

        • Be sure to replace the No. 2 windshield glass stoppers with new ones.

  24. REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

    1. B328667

      Remove the 2 No. 1 windshield glass stoppers.

      Note:

      Be sure to replace the No. 1 windshield glass stoppers with new ones.

  25. CLEAN WINDSHIELD GLASS

    1. When reusing the windshield glass:

      1. B149736

        Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

        Note:

        Be careful not to damage the windshield glass.

      2. Clean the outer circumference of the windshield glass with a non-residue solvent.

        Note:

        • Do not touch the windshield glass surface after cleaning it.

        • Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.

  26. CLEAN VEHICLE BODY

    1. B327190C03

      *a

      Vehicle Body
      V100155

      Adhesive

      Clean and shape the contact surfaces of the vehicle body.

      Standard Dimension

      Area

      Dimension

      a

      1.0 mm (0.0394 in.) or more

      1. Using a knife, cut away excess adhesive on the contact surfaces of the vehicle body as shown in the illustration.

        Note:

        Be careful not to damage the vehicle body.

        Tip:

        Leave as much adhesive on the vehicle body as possible.

      2. Clean the contact surfaces of the vehicle body with a piece of cloth saturated with non-residue solvent.

        Tip:

        Even if all the adhesive has been removed, clean the vehicle body.