CLUTCH MASTER CYLINDER(for RHD) INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

   1. Install the clutch master cylinder bracket.

   2. 

      Install the clutch master cylinder assembly with the 2 nuts.

      18 N*m

      178 kgf*cm

      13 ft.*lbf

   3. 

      Apply MP grease to the contact surface of the clutch master cylinder push rod clevis with hole pin.

      Table 1. Text in Illustration

      *A	for Gasoline
      *B	for Diesel
      	MP grease

   4. Connect the clevis to the clutch pedal sub-assembly with the clutch master cylinder push rod clevis with hole pin.

      Tip:

      Install the clutch master cylinder push rod clevis with hole pin from the left side of the vehicle.

   5. Install a new clip to the clutch master cylinder push rod clevis with hole pin.

2. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

   1. 

      Using a union nut wrench, connect the clutch master cylinder to flexible hose tube.

      15 N*m

      155 kgf*cm

      11 ft.*lbf

      Note:

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (Click here).

3. INSTALL CLUTCH RESERVOIR TUBE

   

   1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.

4. INSTALL BRAKE BOOSTER ASSEMBLY (for RHD)

   1. Install the brake booster assembly (Click here).

5. BLEED CLUTCH LINE

   1. for 1WW:

      Bleed the clutch line (Click here).

   2. for 1ZR-FAE:

      Bleed the clutch line (Click here).

   3. for 2ZR-FAE:

      Bleed the clutch line (Click here).

6. INSPECT FLUID LEVEL

   Click here

7. INSPECT FOR FLUID LEAK

   Tip:

   Check for leaks in the clutch system.

8. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

   1. Inspect and adjust the clutch pedal sub-assembly (Click here).

9. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

   1. Install the lower No. 1 instrument panel airbag assembly (Click here).