ROOF WINDOW FIX GLASS(for Wagon) INSTALLATION

PROCEDURE

  1. INSTALL FRONT MOON ROOF MOULDING

    1. Using a brush or sponge, coat the application area of a new front moon roof moulding with primer G.

      B350613C01
      V100155

      Primer G

      -

      -
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new front moon roof moulding to the roof window glass as shown in the illustration.

      B350614C01

      *A

      Back Side

      -

      -

  2. INSTALL REAR MOON ROOF MOULDING

    1. Using a brush or sponge, coat the application area of a new rear moon roof moulding with primer G.

      B350615C01
      V100155

      Primer G

      -

      -
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the new rear moon roof moulding to the roof window glass as shown in the illustration.

      B350616C01

      *A

      Back Side

      -

      -

  3. INSTALL SLIDING ROOF HOUSING DAM

    1. Using a brush or sponge, coat the application area of 2 new sliding roof housing dams with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new sliding roof housing dams onto the roof window glass as shown in the illustration.

      B350617C01

      *A

      Back Side

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      2.0 mm (0.0787 in.)

  4. INSTALL NO. 1 ROOF WINDOW DAM

    1. Using a brush or sponge, coat the application area of 2 new No. 1 roof window dams with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 1 roof window dams onto the roof window glass as shown in the illustration.

      B350618C01

      *A

      Back Side

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      11.9 mm (0.469 in.)

  5. INSTALL NO. 2 ROOF WINDOW DAM

    1. Using a brush or sponge, coat the application area of 2 new No. 2 roof window dams with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 2 roof window dams onto the roof window glass as shown in the illustration.

      B351029C01

      *A

      Back Side

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      2.0 mm (0.0787 in.)

  6. INSTALL NO. 3 ROOF WINDOW DAM

    1. Using a brush or sponge, coat the application area of 2 new No. 3 roof window dams with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. Install the 2 new No. 3 roof window dams onto the roof window glass as shown in the illustration.

      B351030C01

      *A

      Back Side

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      12.8 mm (0.504 in.)

  7. INSTALL WINDSHIELD HEADER PROTECTOR

    1. Using a brush or sponge, coat the application area of 2 new windshield header protectors with primer G.

      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    2. B351031C01

      *A

      Back Side
      V100155

      Windshield Header Protector

      Install the 2 new windshield header protectors onto the roof window glass as shown in the illustration.

      Standard Dimension

      Area

      Dimension

      a

      2.0 mm (0.0787 in.)

  8. INSTALL NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY

    1. B346213C01

      *a

      Matchmark

      Position the No. 1 roof window glass sub-assembly.

      1. Using suction cups, place the No. 1 roof window glass sub-assembly in the correct position.

      2. Check that the whole contact surface of the No. 1 roof window glass sub-assembly rim is perfectly even.

      3. Align the matchmarks on the No. 1 roof window glass sub-assembly and vehicle body.

        Note:

        Check that the roof window clips are engaged to the vehicle body correctly.

      4. Remove the No. 1 roof window glass sub-assembly.

    2. Using a brush, coat the installation surface on the vehicle body with primer M.

      Note:

      • Do not coat the adhesive with primer M.

      • Do not apply too much primer M.

      • Allow the primer M to dry for 3 minutes or more.

      • Throw away any leftover primer M.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer M with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with primer G.

      B351032C01

      *A

      Back Side

      -

      -

      *a

      Adhesive positioning ceramic notch

      *b

      Adhesive positioning center line
      V100155

      Primer G

      -

      -

      Standard Dimension

      Area

      Dimension

      a

      11.0 mm (0.433 in.) or more

      b

      11.0 mm (0.433 in.) or more

      c

      11.0 mm (0.433 in.) or more

      d

      11.0 mm (0.433 in.) or more

      e

      19.0 mm (0.748 in.) or more

      f

      11.0 mm (0.433 in.) or more
      Note:

      • Do not apply too much primer G.

      • Allow the primer G to dry for 3 minutes or more.

      • Throw away any leftover primer G.

      Tip:

      If an area other than specified is coated by accident, wipe off the primer G with a clean piece of cloth before it dries.

    4. Apply adhesive to the No. 1 roof window glass sub-assembly.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. B214800C28

        *a

        Nozzle

        Cut off the tip of the cartridge nozzle as shown in the illustration.

        Standard Dimension

        Area

        Dimension

        a

        12.0 mm (0.472 in.)

        b

        8.0 mm (0.315 in.)
        Tip:

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame

        Temperature

        Usage Time Frame

        35°C (95°F)

        15 minutes

        20°C (68°F)

        1 hour and 40 minutes

        5°C (41°F)

        8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the No. 1 roof window glass sub-assembly as shown in the illustration.

        B351033C01

        *A

        Back Side

        -

        -

        *a

        Adhesive positioning ceramic notch

        *b

        Adhesive positioning center line
        V100155

        Adhesive

        -

        -

    5. Install the No. 1 roof window glass sub-assembly.

      1. B346213C01

        *a

        Matchmark

        Using suction cups, position the No. 1 roof window glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

        Note:

        • Check that the roof window clips are engaged to the vehicle body correctly.

        • Check the clearance between the vehicle body and No. 1 roof window glass sub-assembly.

      2. Lightly press the front surface of the No. 1 roof window glass sub-assembly to ensure that the No. 1 roof window glass sub-assembly is securely fit to the vehicle body.

        Tip:

        Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

      3. Using a scraper, remove any excess or protruding adhesive.

      4. Hold the No. 1 roof window glass sub-assembly using protective tape until the applied adhesive becomes hard.

        Note:

        Do not drive the vehicle for the time described in the table below.

        Minimum Time

        Temperature

        Minimum Time Prior to Driving Vehicle

        35°C (95°F)

        7 hour

        20°C (68°F)

        12 hours

        5°C (41°F)

        52 hours

  9. INSTALL ROOF RACK ASSEMBLY LH

    Click here

  10. INSTALL ROOF RACK ASSEMBLY RH

    Tip:

    Use the same procedure as for the LH side.

  11. INSTALL SLIDING ROOF HOUSING ASSEMBLY

    Click here