STARTER(for Automatic Transmission) REASSEMBLY

PROCEDURE


  1. INSTALL STARTER PLANETARY GEAR

    A004KGA

    1. Apply high-temperature grease to the planetary gears and pins of the planetary shaft.

    2. Install the 3 starter planetary gears.

      Text in Illustration
      A004I9S High-temperature Grease

  2. INSTALL RUBBER SEAL


    1. A004I4GE03
      Text in Illustration
      *1 Rubber Seal

      Install the rubber seal to the starter drive housing assembly.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A004JXOE02
      Text in Illustration
      *1 Starter Yoke Assembly
      *2 Starter Armature Assembly

      Install the starter armature assembly to the starter yoke assembly.

  4. INSTALL STARTER BRUSH HOLDER ASSEMBLY


    1. A004H5X

      Install the 4 brushes and 4 brush springs.

    2. A004JTU

      Install the starter brush holder assembly to the starter armature assembly. Push the 4 brushs.

    3. A004HJ6E03
      Text in Illustration
      *1 Grommet
      *2 Negative (-) Brush Holder Plate
      *3 Positive (+) Motor Read Wire

      Insert the grommet between the positive (+) motor read wire and the negative (-) brush holder plate.

  5. INSTALL STARTER COVER


    1. Install the dust starter protector to the starter yoke assembly.

    2. A004INX

      Align the starter brush holder assembly read wire rubber with the groove of the starter cover.

    3. A004K5F

      Install the starter cover to the starter brush holder assembly with 2 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  6. INSTALL STARTER ARMATURE PLATE


    1. Align the claw of the starter yoke assembly with the groove the starter armature plate.

    2. Install the starter armature plate to the starter yoke assembly.

      A004KHRE08
      Text in illustration
      *1 Claw *2 Groove

  7. INSTALL STARTER YOKE ASSEMBLY


    1. A004J0KE04
      Text in Illustration
      *1 Claw
      *2 Groove

      Align the claw of the starter yoke assembly with the groove inside the starter drive housing assembly.

      Install the starter yoke assembly together with the starter armature assembly to the starter drive housing assembly.

    2. A004J80

      Using a "TORX" socket wrench T25, install the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL MAGNET STARTER SWITCH ASSEMBLY


    1. A004I95

      Apply high-temperature grease to the plunger and hook as shown in the illustration.

      Text in Illustration
      A004I9S High-temperature grease
    2. A004KC5E03
      Text in Illustration
      *1 Plunger and Hook
      *2 Lever

      Hook the plunger and hook of the magnet starter switch assembly to the lever of the starter drive housing assembly.

    3. A004HI5

      Install the magnet starter switch assembly with the 2 screws.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    4. A004I5H

      Connect the lead wire to terminal C with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }