MANUAL TRANSAXLE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

Note:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

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  2. REMOVE STARTER ASSEMBLY

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  3. REMOVE WIRE HARNESS CLAMP BRACKET

    1. C277968

      Remove the bolt and engine wire from manual transaxle assembly.

    2. Disconnect the back-up light connector, 2 clamps and engine wire from the manual transaxle assembly.

    3. C277969

      Remove the bolt and wire harness clamp bracket.

  4. REMOVE MANUAL TRANSAXLE ASSEMBLY

    1. C277987

      Remove the 10 bolts and manual transaxle assembly.

  5. REMOVE FRONT ENGINE MOUNTING BRACKET

    1. C277983

      Remove the 3 bolts and front engine mounting bracket.

  6. REMOVE ENGINE MOUNTING BRACKET LH

    1. C277984

      Remove the 4 bolts and engine mounting bracket LH.

  7. REMOVE REAR ENGINE MOUNTING BRACKET

    1. C278077

      Remove the 4 bolts and rear engine mounting bracket.

  8. REMOVE CLUTCH ACCUMULATOR ASSEMBLY

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  9. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

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  10. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

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  11. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

    1. C206813

      Remove the bolt and speedometer driven hole cover sub-assembly from the manual transmission case.

    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.

  12. REMOVE TRANSFER ASSEMBLY

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  13. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT

    1. C299943

      Remove the 2 transfer and transaxle setting stud bolts.

      Tip:

      It is not necessary to remove the transfer and transaxle setting stud bolts unless they are being replaced.